Renault Duster 2007 - 5 Th Gear Sprockets and Synchronisers: Removal - Refitting

21A-21
MANUAL GEARBOX
5th gear sprockets and synchronisers: Removal - Refitting
JR5
21A
REMOVAL
I - REMOVAL PREPARATION OPERATION
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
-the engine undertray bolts,
-the engine undertray,
-the front left-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
-the front left-hand wheel arch side liner.
a Drain the gearbox (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-1) .
a Remove:
-the front axle subframe (see Front axle subframe:
Removal - Refitting) (31A, Front axle compo-
nents),
-the 5th gear housing (see 21A, Manual gearbox,
5th gear housing: Removal - Refitting, page
21A-18) .
II - REMOVAL OPERATION
a
a Remove the pin from the fifth gear fork using the tool
(2) .
a Engage first gear using the gear lever.
Special tooling required
Bvi. 1170 Extractor tool for 5th gear hub
on primary shaft.
Bvi. 1175 Fixed 5th gear mounting bolt.
Tightening torquesm
input shaft nut 190 N.m
output shaft bolt 80 N.m
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Note:
Take care not to damage the fifth gear lubrication
neck (1) during the entire operation.
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