10A-73
ENGINE AND CYLINDER BLOCK ASSEMBLY
Engine - gearbox assembly: Removal - Refitting
K9K, and 796
10A
a Lift the vehicle to remove the engine - gearbox as-
sembly.
a Remove the engine - gearbox assembly.
REFITTING
I - REFITTING PREPARATION OPERATION
a For standard engine replacements (see Engine:
Standard replacement) (Technical Note 6006A,
10A, Engine and peripherals).
a parts always to be replaced: ring between ex-
haust manifold and catalytic converter
II - REFITTING OPERATION
a Fit the engine - gearbox assembly.
a Refit the nut on the rubber pad support of the left-
hand suspended engine mounting.
a Torque tighten the nut on the rubber pad support
of the left-hand suspended engine mounting (62
N.m).
a Refit the right-hand suspended engine mounting
(see 19D, Engine mounting, Right-hand sus-
pended engine mounting: Removal - Refitting,
page 19D-4) .
a Remove the (Mot. 1390) from the engine - gearbox
assembly.
III - FINAL OPERATION
a Proceed in the reverse order to removal.
a Torque tighten:
- the exhaust flange bolts (21 N.m),
- the front axle subframe tie-rod upper bolts (21
N.m),
- the anti-roll bar tie rod upper bolts (37 N.m),
- the earth strap bolt on the gearbox (21 N.m),
- the power-assisted steering low pressure pipe
bolt on the front axle subframe (21 N.m),
- the power-assisted steering pipe bolts on the
gearbox support (21 N.m),
- the power-assisted steering pipe bolts on the
gearbox (21 N.m),
- the power-assisted steering pipe bolt on the
cylinder block (21 N.m).
a Perform the following operations:
- top up the engine oil (see 10A, Engine and cylin-
der block assembly, Engine oil: Draining - Re-
filling, page 10A-32) ,
- fill up the gearbox oil (see Manual gearbox oils:
Draining - Filling) (21A, Manual gearbox),
- fill and bleed the cooling circuit (see 19A, Cooling,
Cooling system: Draining - Refilling, page 19A-
6) ,
- bleed the clutch circuit (see Clutch circuit: Bleed)
(37A, Mechanical component controls).
a Fill the refrigerant circuit using the tool refrigerant
charging station (see Refrigerant circuit: Drain-
ing - Filling) (62A, Air conditioning).
a Fill up the power-assisted steering circuit.
a First, bleed the power-assisted steering circuit by
turning the steering wheel fully from left to right with
the engine off.
a Bleed the power-assisted steering circuit by turning
the steering wheel fully from lock to lock with the en-
gine running.
a Top up the oil in the power-assisted steering oil res-
ervoir.
123542
Note:
Ensure that no component obstructs the move-
ment of the body around the engine - gearbox
assembly.
AIR CONDITIONING
To Next Page
Loading...
