21A-17
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
K4M, and JR5
21A
a Refit the front bumper (see Front bumper assem-
bly: Exploded view) .
a Top up the gearbox (see 21A, Manual gearbox,
Manual gearbox oils: Draining - Filling, page
21A-1) .
a Refit the engine undertray.
a Connect the clutch control pipe to the clutch slave
cylinder.
a Bleed the clutch control circuit (see Clutch circuit:
Bleed) (37A, Mechanical component controls).
a Refit:
-the gearbox control cable sleeve stops on the gear-
box,
-the gear control cables to the gearbox.
a Refit the front wheels (see Wheel: Removal - Refit-
ting) (35A, Wheels and tyres).
a Connect the vehicle speed sensor connector.
a Refit:
-the crankshaft position sensor (see Crankshaft
position sensor: Removal - Refitting) ,
-the expansion bottle on its support.
a Torque tighten the expansion bottle nuts (8 N.m).
a Refit:
-the wiring mounting on the gearbox,
-the wiring mounting on the injection computer
mounting,
-the injection computer (see Petrol injection com-
puter: Removal - Refitting) (17B, Petrol injection),
-the air resonator (see Air resonator: Removal -
Refitting) (12A, Fuel mixture),
-the earth strap nut onto the injection computer sup-
port.
a Torque tighten the earth strap nut on the injection
computer support (8 N.m).
a Refit:
-the battery tray,
-the battery (see Battery: Removal - Refitting)
(80A, Battery).
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