Renault Duster 2007 - Page 407

21A-16
MANUAL GEARBOX
Manual gearbox: Removal - Refitting
K4M, and JR5
21A
-a new clutch thrust bearing (see 20A, Clutch,
Clutch thrust bearing: Removal - Refitting, page
20A-6) .
a
a
II - REFITTING OPERATION
a Check that the engine - gearbox centring rings are in
place and correctly positioned.
a Couple the gearbox to the engine.
a Refit the gearbox stud nuts.
a Torque tighten the gearbox stud nuts (44 N.m).
a Refit:
-the gearbox lower bolts,
-the gearbox upper bolts.
a Torque tighten the upper and lower gearbox bolts
(44 N.m).
a Remove the component jack.
a Refit the left-hand suspended engine mounting (see
Left-hand suspended engine mounting: Remov-
al - Refitting) .
a Remove the engine support tool (Mot. 1453).
III - FINAL OPERATION
a Refit:
-the starter (see Starter: Removal - Refitting)
(16A, Starting - Charging),
- the front axle subframe (see Front axle subframe:
Removal - Refitting) (31A, Front axle compo-
nents),
- the lower engine tie-bar (see Lower engine tie-
bar: Removal - Refitting) (19D, Engine mount-
ing),
- the steering box (see Steering box: Removal -
Refitting) (36A, Steering assembly),
- the steering box heat shield.
1 - RIGHT SIDE OF VEHICLE
a Couple the front right-hand wheel driveshaft, on the
gearbox side (see 29A, Driveshafts, Front right-
hand driveshaft: Removal - Refitting, page 29A-
4) .
a Refit the stay between the exhaust manifold and the
cylinder block.
a Torque tighten in order:
- the stay bolt on the cylinder block (21 N.m),
- the stay nut on the exhaust manifold (21 N.m).
a Refit the front right-hand wheel arch side liner.
2 - LEFT SIDE OF VEHICLE
a Refit:
- the power-assisted steering pipe bolt on the sub-
frame,
-the bolt for the power-assisted steering pipe on the
gearbox mounting,
- the power-assisted steering pipe bolt on the gear-
box.
a Torque tighten:
- the power-assisted steering pipe bolt on the
subframe (21 N.m),
- the power-assisted steering pipe bolt on the
gearbox mounting (21 N.m),
- the power-assisted steering pipe bolt on the
gearbox (21 N.m).
a Refit the earth strap bolts on the gearbox.
a Torque tighten the earth strap bolts on the gear-
box (21 N.m).
a Connect the reverse gear connector.
a Couple the front left-hand wheel driveshaft, on the
gearbox side (see 29A, Driveshafts, Front left-
hand driveshaft: Removal - Refitting, page 29A-
1) .
a Refit the front left-hand wheel arch side liner.
WARNING
Do not grease the clutch shaft splines.
WARNING
To avoid damaging the clutch slave cylinder, do
not coat the gearbox output shaft with grease.
Note:
If a stud is loosened during this operation, coat
the stud with HIGH STRENGTH THREADLOCK
(see Vehicle: Parts and consumables for the
repair) .
Torque tighten:
-the stud on the engine (8 N.m),
-the stud on the gearbox (8 N.m).