Brush Springs
INSPECT BRUSH SPRING LOAD
Take the pull scale reading the instant the brush spring
separates from the brush.
Standard installed load:
18 – 24 N (1.785 – 2.415 kgf, 3.9 – 5.3 1bf)
Minimum installed load:
12 N (1.2 kgf, 2.6 Ibf)
If the installed load is less than minimum, replace the brush
springs.
HINT: Take the pull scale reading the instant the brush
spring separates from the brush.
Brush Holder
INSPECT INSULATION OF BRUSH HOLDER
Using an ohmmeter, check that there is no continuity be–
tween the positive (+) and negative (–) brush holders.
If there is continuity, repair or replace the brush holder.
Clutch and Gears
1. INSPECT GEAR TEETH
Check the gear teeth on the pinion gear, idler gear and
clutch assembly for wear or damage.
If damaged, replace the gear or clutch assembly.
If damaged, also check the flywheel ring gear for wear or
damage.
Bearings
1. INSPECT BEARINGS
Turn each bearing by hand while applying inward force.
If the resistance is felt or if the bearing sticks, replace the
bearing.
2. INSPECT CLUTCH
Rotate the clutch pinion gear clockwise and check that it
turns freely. Try to rotate the clutch pinion counterclock–
wise and check that it locks.
If necessary, replace the clutch assembly.
–STARTING SYSTEM Starter
ST–7
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