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VS10
Emotron VS10 User Manual
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16
01-6203-
01R3, CG Drives & Auto
mation
3.
M
ounting
3.1.
Im
portan
t notes
DANGE
R!
Dangerous electr
ical voltag
e
Poss
ible conseque
nce: de
ath or severe
injuries
All work
on th
e invert
er mu
st on
ly be ca
rried o
ut in
the deen
ergised
state.
After
switchin
g off t
he main
s vo
ltage,
wait
for at l
east 3 mi
nu
tes befor
e you
star
t
working.
15
17
Table of Contents
Default Chapter
3
Table of Contents
3
General Information
13
Read First, then Start
13
Safety Instructions
14
Basic Safety Measures
14
Residual Hazards
15
Application as Directed
15
Mounting
16
Important Notes
16
Electrical Installation
17
1-Phase Mains Connection 230/240 V
17
Connection Plan
17
Fusing and Terminal Data
18
1/3-Phase Mains Connection 230/240 V
20
Connection Plan
20
Fusing and Terminal Data
21
3-Phase Mains Connection 400 V
23
Connection Plan
23
Fusing and Terminal Data
24
3-Phase Mains Connection 480 V
27
Connection Plan
27
Fusing and Terminal Data
28
Canopen/Modbus RTU
31
Commissioning
32
Important Notes
32
Operating Interfaces
33
Keypad
33
Engineering Tool »Emotron EASY Starter
34
Generate a Connection between Inverter and »Emotron Easy Starter
35
Parameter Setting
37
General Notes on Parameters
37
Basic Inverter Settings
39
Basic Motor Settings
42
Function Assignment of the Inputs and Outputs
43
Keypad Parameter List
46
Save Parameter Settings in the Memory Module
73
Save Parameter Settings with Keypad
73
Save Parameter Settings with »Emotron Easy Starter
73
Diagnostics and Fault Elimination
74
LED Status Display
74
Diagnostics Parameter
75
Logbook
76
Error History Buffer
77
Inverter Diagnostics
81
Network Diagnostics
85
Canopen Diagnostics
86
Modbus Diagnostics
89
Diagnostics of the Inputs and Outputs
90
Digital Inputs and Outputs
90
Analog Inputs and Outputs
91
Wireless-LAN Diagnostics
93
Setpoint Diagnostic
94
Process Controller Status
95
Sequencer Diagnostics
96
Device Identification
97
Device Overload Monitoring (I*T)
98
Heatsink Temperature Monitoring
99
Life-Diagnosis
99
Error Handling
100
Error Types
100
Error Configuration
101
Error Reset
101
Keypad Error Messages
102
Data Handling
103
Basic Setting
106
Mains Voltage
106
Control Source Selection
108
Selection of Setpoint Source
109
Keypad Setpoint Default Setting
113
Starting/Stopping Performance
114
Starting Performance
114
Stopping Performance
116
Frequency Limits and Ramp Times
117
Quick Stop
120
S-Shaped Ramps
122
Optical Device Identification
123
Motor Control
124
Motor Data
125
Manual Setting of the Motor Data
125
Motor Control Selection
126
V/F Characteristic Control (VFC)
127
Linear V/F Characteristic
128
Square-Law V/F Characteristic
130
User-Definable V/F Characteristic
132
V/F Characteristic Control Energy-Saving (VFC Eco)
133
Sensorless Vector Control (SLVC)
134
Sensorless Control for Synchronous Motors (SL-PSM)
137
Stall Monitoring
140
Optimisation of Motor Control
141
V/F Voltage Boost
142
Skip Frequencies
143
Optimising the Stalling Behaviour
145
Slip Compensation
147
Oscillation Damping
149
Synchronous Motor: Pole Position Identification (PPI)
150
Pole Position Identification (PPI) Without Movement
151
Optimisation of the Control Loops
152
Options for Optimized Motor Tuning
155
Tuning of the Motor and the Speed Controller
156
Automatic Motor Identification (Energized)
157
Automatic Motor Calibration (Non-Energized)
158
Inverter Characteristics
159
Motor Equivalent Circuit Diagram Data
160
Motor Controller Settings
161
Current Controller
161
Field Controller
161
Field Weakening Controller
162
Field Weakening Controller (Advanced)
162
Imax Controller
163
Flying Restart Controller
164
SLVC Controller
164
Torque Control W/ Freq. Limit
165
Slip Controller
169
7Speed Controller
170
Motor Rotating Direction
171
Switching Frequency Changeover
172
Motor Protection
173
Motor Overload Monitoring (I²*T)
173
Speed Compensation for Protecting Motors at Low Speed
175
Current Limits
177
Overcurrent Monitoring
179
Motor Phase Failure Detection
180
Motor Speed Monitoring
181
Motor Torque Monitoring
182
Configuring the Network
183
General Network Settings
184
Predefined Process Data Words
202
Device Profile Cia 402
203
AC Drive Profile
204
Customer Specific Configurations
205
Further Process Data
206
Parameter Access Monitoring (PAM)
211
Acyclic Data Exchange
212
Canopen
213
Canopen Introduction
213
Canopen Node Address
214
Canopen Baud Rate
214
Canopen Initialisation
215
Canopen Diagnostics
216
Canopen Emergency Telegram
217
Canopen Heartbeat Protocol
217
Canopen Process Data Objects
219
Canopen Data Mapping
224
Canopen Service Data Objects
227
Canopen Error Responses
229
Canopen Diagnostic Counter
230
Canopen LED Status Displays
231
Resetting the Canopen Interface
232
Canopen Short Setup
233
Modbus RTU
236
Modbus RTU Introduction
236
Modbus RTU Node Address
236
Modbus RTU Baud Rate
237
Modbus RTU Data Format
238
Modbus RTU Time-Out Monitoring
238
Modbus RTU Diagnostics
238
Modbus RTU Function Codes
241
Modbus RTU Data Mapping
242
Modbus RTU LED Status Displays
246
Reset Modbus RTU Interface
246
Modbus RTU Response Time
246
Short Setup of Modbus RTU
247
Configuring the Process Controller
249
Basic Process Controller Settings
250
Process Controller Idle State and Rinse Function
256
Process Controller Idle State
256
Process Controller Rinse Function
257
Additional Functions
258
Device Commands
259
Reset Parameters to Default
259
Details
259
Saving/Loading the Parameter Settings
260
Device Commands for Parameter Change-Over
263
Delete Logbook
264
Keypad
265
Keypad Language Selection
265
Keypad Setpoint Increment
265
Keypad Scaling of Speed Display
265
Keypad Status Display
265
Keypad Configuration of R/F and CTRL Buttons
266
Wireless LAN (WLAN)
269
WLAN LED Status Displays
269
WLAN Basic Settings
270
Resetting WLAN Settings to Default Setting
272
WLAN Access Point Mode
273
Establishing a Direct WLAN Connection between Emotron Easy Starter PC and Inverter
274
WLAN Client Mode
276
DC Braking
278
Example 1: Automatic DC Braking When the Motor Is Started
280
Example 2: Automatic DC Braking When the Motor Is Stopped
281
Brake Energy Management
283
Stopping the Deceleration Ramp Function Generator
284
Inverter Motor Brake
285
Load Loss Detection
286
Access Protection
287
Write Access Protection
287
Write Access Protection in the »Emotron Easy Starter
289
Write Access Protection in the Keypad
292
Configuring the Write Access Protection with the Keypad
293
Favorites
296
Accessing the "Favorites" with the Keypad
296
Favorites Parameter List (Default Setting)
297
Configuring the "Favorites
299
Parameter Change-Over
302
Example: Selective Control of Several Motors with One Inverter
313
Device Profile Cia 402
315
Holding Brake Control
318
Basic Setting
319
Automatic" Brake Mode (Automatic Operation)
320
Brake Holding Load
322
General Mode of Operation
323
Brake Closing Level
324
Manual Release of the Holding Brake
326
Flying Restart Circuit
327
Timeout für Fault Reaction
329
Automatic Restart
330
Mains Failure Control
331
Activating the Mains Failure Control
333
Restart Protection
334
Fast Mains Recovery
334
Commissioning the Mains Failure Control
335
Process Data
336
Position Counter
336
Firmware Download
337
Firmware Download with »Emotron Easy Starter (Firmware Loader)
337
Additive Voltage Impression
338
Example: Using the Function with a 400-V Inverter
339
Parameter for Engineering Tools
340
Sequencer
343
Segment Configuration
346
Sequence Configuration
356
Sequencer Basic Settings
371
Flexible I/O Configuration
374
Control Source Change-Over
375
Example 1: Change-Over from Terminal Control to Keypad Control
378
Example 2: Change-Over from Terminal Control to Network Control
379
Start / Stop Motor
380
Example 1: Start/Stop (1 Signal) and Reversal
386
Example 2: Start Forward/Start Reverse/Stop (Edge-Controlled)
387
Example 3: Run Forward/Run Reverse/Stop (Status-Controlled)
389
Example 4: Quick Stop
391
Example 5: Jog Forward/Jog Reverse
393
Example 6: Enable Inverter
395
Setpoint Change-Over
396
Priority of the Setpoint Sources
398
Analog Input Setpoint Source
398
Keypad Setpoint Source
401
Network Setpoint Source
403
Setpoint Source of Preset Setpoints
404
Motor Potentiometer Setpoint Source (MOP)
409
Setpoint Source Segment Setpoints
413
Reset Error
415
Activating DC Braking Manually
417
Releasing Holding Brake Manually
419
Activating Ramp 2 Manually
421
Triggering a User-Defined Fault
423
Functions for Parameter Change-Over
424
Example 1: Activation Via Command (Only When Disabled)
426
Example 2: Activation Via Command (Immediately)
428
Example 3: Activation if the Selection Is Changed (Only if the Inverter Is Disabled)
429
Example 4: Activation if the Selection Is Changed (Immediately)
431
Process Controller Function Selection
433
Sequencer Control Functions
436
Frequency Threshold for "Frequency Threshold Exceeded" Trigger
441
Configuration of Digital Inputs
443
Configuration of Analog Inputs
444
Analog Input 1
444
Example 1: Input Range 0
446
Example 2: Input Range 0
446
Example 3: Error Detection
447
Analog Input 2
448
Configuration of Digital Outputs
450
Relay
450
Digital Output 1
454
Networdout1 Status Word
454
Configuration of Analog Outputs
459
Analog Output 1
459
Example 1: Output Voltage 0
461
Example 2: Output Voltage 2
461
Technical Data
462
Standards and Operating Conditions
462
Protection of Persons and Device Protection
462
EMC Data
462
Motor Connection
462
Environmental Conditions
463
Electrical Supply Conditions
463
1-Phase Mains Connection 230/240 V
464
Rated Data
464
1/3-Phase Mains Connection 230/240 V
465
Rated Data
465
3-Phase Mains Connection 400 V
466
Rated Data
466
3-Phase Mains Connection 480 V
468
Rated Data
468
Appendix
470
Operate and Parameterise the Inverter with Keypad
470
Keypad Operating Mode
471
Keypad Status Display
471
Function of Keypad Keys in Operating Mode
472
Error Reset with Keypad
473
Keypad Parameterisation Mode
474
Parameter Groups
474
Function of the Keypad Keys in the Parameterisation Mode
475
Save Parameter Settings with Keypad
476
Display of Status Words on Keypad
477
Error Codes
478
Parameter Attribute List
488
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Instruction
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Emotron VS10 Specifications
General
Brand
Emotron
Model
VS10
Category
Controller
Language
English
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