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Tiger 6
ROPA Tiger 6 User Manual
564 pages
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Translation
of
the
Original
Operating
Manual
T
iger
6
with
RR
lifting
unit
Software
version:
19T0017
Printed
in
Germany:
07/2019
Edition
3
E901415GB
Translation of the
Original Operating Manual
T
iger 6 with RR lifting unit
Software version: 19T0017
Printed in Germany: 07/2019
Edition 3
E901415GB
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Preface
13
Name Plate and Important Data
17
Type Overview
18
Serial Numbers and Name Plates
19
Declaration of Conformity
21
2 Safety
23
General
25
Obligations of the Entrepreneur
25
General Symbols and Instructions
25
Safety Signs
26
Proper Use
27
Foreseeable Misuse
27
Hazard Zone
28
Safety Stickers on the Machine
30
Safety and Health Protection
32
Requirements for Operating and Maintenance Personnel
33
Use of the Boarding Steps
33
In the Event of Accidents
33
Handling and Process Materials
33
Residual Risks
34
Hazards Caused by Mechanical Influences
34
Hazards Caused by Electricity
34
Hazards Caused by Process Materials
35
Hazards Caused by Noise
35
Hazards Caused by the Hydraulic System
36
Hazards Caused by Pneumatic System
36
Hazards Caused by Hot Substances/Surfaces
36
Personal Protective Equipment
37
Leakage
37
General Notes on Safety When Handling Acid Batteries
38
Prohibition of Unauthorised Modifications and Alterations
38
Safety and Protective Equipment
39
Emergency Exit
40
3 General View and Specifications
41
General View
43
Technical Data
46
Tyre Pressure
48
Transport Draft for Low-Loader Transport of Machine Without Additional Chassis
49
Transport Draft for Low-Loader Transport of Machine with Additional Chassis
50
Lashing Eyes for Transport by Low-Loader/Ship
51
4 General Description
53
Function
55
Scope of Delivery
56
5 Operating Components
57
Ladders
59
Ladder Driver's Cabin
59
Ladder Bunker
61
Driver's Cabin Overview
62
Steering Column
64
Steering Column Switch
65
Driver's Seat
66
Operating Components on the Floor of the Driver's Cabin
72
Operating Console R-Concept
73
Colour Terminal R-Touch
74
Positioning R-Touch
75
R-Select
76
R-Direct
79
Keypad I
80
Keypad II
81
Keypad III
82
Switches on Operating Console
83
Main Steering Switch
84
Joystick with Multi-Functional Handle
85
Ignition Lock
87
Operating Panel Bunker Emptying
88
Switches on Roof Console
89
Air Conditioning
91
Switch Ground Operation over Front Wheels
92
Ground Operation Lifting Unit
94
Engine Compartment
95
Battery Emergency Shutdown
97
6 Operation
99
First Startup
102
Safety Regulations for Operation of the Machine
102
Working in the Vicinity of Power Lines
104
Behaviour During or after Contact to the Power Lines
104
R-Concept
104
Colour Terminal R-Touch
105
Display Areas on the R-Touch
106
Functional Area R-Direct
112
HOME Key
112
Main Menu
113
Menu Programmable Keys (P1/P2/P3)
113
Menu Main Settings
117
Menu Autopilot
120
Menu Light Control
121
Menu Special Functions
122
Menu System
123
Menu Operating Data
125
Menu Service
127
Order Management
129
Order Data Quick Overview
130
Number of Rows Setting
131
Hiding Fuel Consumption
131
Finish Order
132
Finish Order at Standard Equipment and R-Transfer Basic
133
Finish Order at R-Transfer Professional
134
Data Export
135
Data Import R-Transfer Professional
136
Evaluating Orders
137
Readjusting Warning Thresholds
138
Warning and Status Indications on the R-Touch
139
Light Control
145
Configure Light Programs
146
Ladder Light
146
Joystick
147
Diesel Engine
154
Start/Shut down Diesel Engine
157
Engine Speed Adjustment
159
Power Reduction SCR System (Only at Rt6C)
161
Power Reduction Adblue Filling Level
162
Power Reduction Adblue Quality and System Error
163
Modifications and Additions to the Engine Operating Manual from Volvo
164
Operating Mode "Field" and "Road
165
Operating Mode Change
165
All-Wheel Switching
166
Differential Lock
166
Driving
168
Speed Limiting - Diesel Engine too Cold
171
Selection of the Driving Direction (Forward+/Backward)
172
Drive Pedal Damping
173
Cruise Control
174
Switching on Cruise Control in Operating Mode "Road
174
Switching off Cruise Control in Operating Mode "Road
175
Quick Description: Cruise Control in Operating Mode "Road
176
Switching on Cruise Control in Operating Mode "Field
176
Change Set Speed of Cruise Control (Operating Mode "Field")
177
Switching off Cruise Control in Operating Mode "Field
178
Quick Description: Cruise Control in Operating Mode "Field
179
Road Traffic
180
General
180
Additional Chassis (Option)
183
Additional Chassis Coupling
183
Actuate Three-Point Suspension in the Coupling Mode
183
Actuate Chain Hoists in Coupling Mode
185
Road Drive with the Additional Chassis
188
Additional Chassis Uncoupling
189
Braking System
191
Operating Brake
191
Engine Brake
191
Parking Brake
192
Automatic Parking Brake
192
Steering
193
Steering in Operating Mode "Road
196
Synchronized Steering
196
Moving Rear Axles in Central Position
196
Synchronise Articulation Steering
197
U-Turn Steer in the Operating Mode "Road
198
Quick Description: Steering in Operating Mode "Road
200
Steering in Operating Mode "Field
201
Preselect and Activate Lifting through Steer
201
Preselecting Offset-Steer Direction Left/Right
202
Preselect Offset-Steer Stage
203
Activating Offset-Steer
204
U-Turn Steer
205
All-Wheel Steer
205
Crab Steering
206
Steering Rear Wheels with Joystick
207
Manual Control
208
Quick Description: Steering Modes in Operating Mode "Field
209
Automatic Steering (Autopilot)
210
Activating Autopilot Front Axle Steering
210
Quick Description: Activating Only Front Axle Autopilot
211
Activating Rear Wheels Autopilot
212
Quick Description: Manual Activation of Rear Wheels Autopilot
214
Quick Description: Automatic Activation of Rear Wheels Autopilot
215
Setting Steering Behaviour
216
Chassis
217
Chassis Display Field on R-Touch
218
Chassis Activation
218
Menu Chassis Control on the R-Touch
220
Chassis Control "Active
220
Chassis Control "Manual
221
Chassis Control "Very Top
221
Chassis Control "Bottom
221
Manual Inclination
222
Automatic Inclination (Option)
222
Lifting
224
Preparation for Lifting
224
Lifting Process
224
Defoliator
225
Leaf Sensor
227
Defoliator Shaft
229
Defoliator Shaft Rotational Speed Setting
230
Monitoring the Defoliator Shaft
230
Adjust Cleaning Shaft Rpm (RES Only)
231
Setting Cleaning Shaft Height (Only with RES)
232
Depth-Control Wheels
233
Defoliator Discharge Activity
235
Additional Defoliator Lifter
237
Leaf Auger Conveyor (Only with RBS/RAS)
238
Hydraulic Defoliator Flap (Only with RAS)
238
Leaf-Spreader
240
Fold Leaf-Spreader
240
Setting Rotational Speed of Leaf-Spreader
241
Leaf-Spreader Speed Bunker Unloading
242
Scalper
243
Scalper Micro-Topper 2 (MT2 for Short)
243
Adjusting Cutting Height - MT2
244
Basic Setting Scalper Comb
246
Setting Inflow Sheet with Skid (Option)
247
Spring Loading/Cutting Angle of the Scalper (Micro-Topper 2)
249
Lifter
250
Setting Depth-Control Wheel Speed
252
Depth Guide
253
Setting Lifting Depth
255
Setting Rollers Movement Height
256
Setting Share Depth
259
Lifting Shares
265
Setting Shaking Share Rotational Speed
267
Stone Protection
269
Setting the Stone Protection Pressure
271
Share Body Guide (Linear Guide)
272
Share Body Steering
273
Setting the Lifting Rollers Rotational Speed
274
Lifting Rollers Reverse
276
Setting Distance between Last Lifting Roller and the Short Lifting Rollers
278
Rotating Direction of the Last (Smooth) Lifting Roller (Pinch Roller)
279
Short Lifting Rollers / 2X Paddles
279
Lifting Unit Side Shift
280
Lifting Unit Side Shift Manual
281
Lifting Unit Side Shift Automatic
282
Setting Row Distance for the RR-V Lifter
284
Side Shift Rollers Movement
288
Adjust Rollers Movement Side Shift to Row Distance (RR-V Only)
289
Infeed Conveyor
290
Setting Infeed Conveyor Rotational Speed
290
Infeed Conveyor Reverse
292
Ground Operation Infeed Conveyor
293
Setting Infeed Conveyor - Distance Settings
294
Setting Infeed Conveyor Distance Longitudinally
294
Setting Infeed Conveyor Height Front
295
Setting Infeed Conveyor Height Rear
296
Strainer Wheels (Turbines)
297
Setting the Strainer Wheel Rotational Speed
298
Adjust Strainer Wheels Individually
300
Switching off Strainer Wheels
300
Strainer Wheels Monitoring
301
Switching Ground Operation of Strainer Wheels
302
Strainer Wheel Guide Grids
303
Offset Strainer Wheel Tines
307
Spring Tines (Option)
308
Wiper
308
Elevator
309
Fold Elevator Out/In
309
Setting Elevator Rotational Speed
311
Elevator Monitoring
311
Bunker
312
Folding Bunker Bars Out/In
313
Unload Conveyor Articulation Parts Folding Out/In
314
Raise/Lower Bunker Auger
315
Switching Auger Rotating Direction
316
Switching Auger Rotating Direction Manually
318
Quick Shutdown
319
Machine Automatic Folding Out/In
320
Folding the Machine Manually Out/In
321
Bunker Unloading
325
Operating Panel Bunker Emptying
326
Adjustment of Unloading Stage 2 Cross Conveyor Speed
333
Setting the Unload Rotating Speed
334
Instruction on Piles Creation (with the ROPA Loader)
335
Pump Distributor Gears
336
Hydraulic System
337
Compressed Air System
341
Compressor
342
Compressed Air Reservoir
342
Central Lubricating System
343
Filling up Grease Gun
344
Intermediate Lubrication
345
Video System
347
Rear View Camera
347
Strainer Wheel Camera (Option)
348
Unload Conveyor Camera (Option)
348
R-View (Option)
350
Air Conditioning
353
Setting Fan Speed
353
Adjusting Set Temperature
353
Electrics
356
Voltage Monitoring
356
Battery Disconnect Relay
356
Battery Emergency Shutdown
357
Printer
358
Description of the Keyboard Functions
358
Which Thermally-Sensitive Paper Suits
358
Shutdown
360
7 Maintenance and Service
361
Diesel Engine
363
Dry Air Filter
364
Oil Change at Diesel Engine
369
Fuel Supply
371
Replacing/Draining Water of the Fuel Prefilter Insert at the Electric Pump
373
Replacing Fuel Prefilter Cartridge and Main Fuel Filter Cartridge
374
Bleeding the Fuel System
376
Refuelling with Diesel Fuel
377
Microorganisms in the Fuel System
378
Cooling System Diesel Engine
379
Cleaning of the Cooling System
380
Checking Coolant
383
Replacing Coolant
384
Remarks of ROPA on the Coolant (General Information)
385
Valve Clearance Adjustment
385
SCR Exhaust After-Treatment with Adblue
386
Exchanging the Adblue ® Filter Insert
386
Other Maintenance Work on the Engine
388
Pump Distributor Gears (PDG)
388
Hydraulic System
389
Hydraulic Oil Tank
392
Hydraulic Fluid Change
393
Exchange Suction Return Filter Element
395
Exchange of Pressure Filter Element
397
Collective Return Pipe Protective Strainer
399
Mechanical Drive for Steering Axles
400
Cardan Shafts from CVR Gearbox to the Steering Axles
400
Maintenance Knuckle Joints of the Axles
401
CVR Gearbox (Traction Drive)
402
Oil Cooler CVR Gearbox
406
Axles
407
Planetary Gearing (Applies to All 3 Axles)
407
Differential Gears Front Axle (Portal Axle)
409
Differential Gears 1Nd Rear Axle
410
Differential Gears 2Nd Rear Axle
412
Reduction Gears
413
Oil Cooler Reduction Gears
415
Portal Drives Front Axle
416
Pneumatic System
417
Defoliator
417
Defoliator Service Position
419
Setting the Leaf Sensor
422
Depth-Control Wheels (Not with R*SU)
424
Defoliator Shaft
425
Scalper
427
Lifter
429
Lifting Shares
429
Lifter Gears for Lifting Rollers
432
Paddle Gears
434
RR 6-Row Depth-Control Roller Drive
435
Shaking Share Gears
436
Shaking Share Drive Only with the "Variable Row Distance" Option
437
Eccentric Shaft Bearing
438
Readjusting Eccentric Bearing Shaking Share Drive
439
Share Body Guide/Suspension
440
Lifting Rollers
441
Infeed Conveyor
443
Tension
443
Setting Synchronism
444
Infeed Conveyor Gears
445
Strainer Wheels (Turbines)
446
Elevator
447
Bunker
454
Bunker Auger
454
Ultrasound Sensors
454
Cross Conveyors
454
Tensioning Conveyor Chains
456
Retensioning Longitudinal Conveyor
457
Retensioning Cross Conveyor
458
Drive Chains
459
Bearings of the Conveyor Drive Shaft and Cleaner Roller
460
Unload Elevator
462
Tighten the Belt
464
Air Conditioning and Ventilation System
466
Condenser Air Conditioning System
466
Recirculating Filter
467
Fresh Air Intake Filter
468
Condensate Drain
468
Coolant Circuit
469
Battery Maintenance
470
Printer (Option)
471
Shutdown for a Longer Period of Time
472
Dismantling and Disposal
474
8 Malfunction and Remedies
475
Safety Circuits
477
Fuses
478
Electronic Fuses
479
Fuses on the Diesel Engine
480
Fuses in the Driver's Cabin Seat Console
481
Fuses in the Central Electrical System in the Driver's Cabin
482
Fuses in the Central Electrical System Outside on the Driver's Cabin
484
Fuses in the Lifter Fuse Box
485
Fuses in the Engine Fuse Box
487
Relays List
489
Colour Codes for Electric Wiring
490
Searching for Malfunctions Using R-Touch
490
Overview of Diagnostic Menus
492
Digital Inputs
493
Analogue Inputs
494
Rpm Inputs
496
Outputs PWM + SW
497
CAN Bus
499
Diesel Engine
500
Machine Error Memory
501
Engine Error Memory
502
Joystick
502
Air Conditioning Control Device
503
Operating Components
504
Functions
505
GPS Data
507
Pressure Sensors
508
Camera Steering
508
Jump Starting and Charging the Battery
509
Welding on the Machine
512
Towing
513
Connecting Salvaging Aids
514
Jacking up for Wheel Change
515
Manual Releasing of Parking Brake
516
Hydraulic Valves
519
Central Lubrication System - Bleeding and Removal of Blocks
520
Emergency Operation Ventilator Drives Emergency Operation
522
Swinging Away the Fuel Tank
523
Checklist for Optimising the Lifting Quality
524
9 Lists/Tables/Plans/Diagrams/Maintenance Verification
527
Lubricating and Operating Supplies
529
Maintenance Table
531
Lubrication Schedule for RR 6-Row Lifter
535
Lubricant Recoding Table
537
Filter Cartridges, V-Belts
539
Torque Table for Bolts and Nuts (Nm)
541
Lubricating Plans
542
Base Machine Only Lubrication Plan with 78 Lubrication Points
542
Lubrication Plan for RR Lifter (6-Row, 45 CM/50 CM/Variable)
544
Lubricating Plan for RIS Defoliator
545
Lubricating Plan for RISU Defoliator
545
Lubricating Plan for RASW Defoliator
545
Lubricating Plan for RASO Defoliator
545
Lubricating Plan for RES-45/-50/-V
546
Adblue® Information Sheet
547
Maintenance Verification
550
Maintenance Verification Oil Change + Filter Exchange
550
Maintenance Confirmation
552
Software Updates
552
Confirmation about Instructions Given to the Driver
553
Safety Instructions
554
ROPA Handover Confirmation
556
10 Index
559
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ROPA Tiger 6 Specifications
General
Brand
ROPA
Model
Tiger 6
Category
Utility Vehicle
Language
English
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