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AV7000 TIMING AND DISTANCE DIAGRAMS
PRODUCT REFERENCE GUIDE
135
Focusing with a RangeFinder
Identifier
Item 1
Item 2
Distance
Speed
Standard (in.
)
Metric
m/s
f/m
A
T
rigger Source
RangeFinder
5
127
B
RangeFinder
A
V7000
12
43
2
154
156
Table of Contents
Main Page
default chapter
3
Table of Contents
3
About this Manual
10
Manual Conventions
10
Preface
10
Reference Documentation
11
Support through the Website
11
Warranty
11
Av7000 End User License Agreement
12
Compliance
16
Electrical Safety
16
LED Safety
16
Red Light Illuminations
16
Power Supply
17
Warning and Serial Labels
17
White Light Illuminations
17
CE Compliance
18
Customs Union
18
EAC Compliance
18
FCC Compliance
18
Bureau of Indian Standards (BIS)
19
CE Compliance
19
UL Listing
19
Chapter 1. Introduction
21
Production Description
21
General View
21
Field Procedure Quick Cross Reference
22
Reading Station Overview
22
Image Acquisition
23
Pulsed Illumination
24
Applications
25
Model Description
26
AV7000 and AI7000 Versions
27
External Function Buttons (HMI - Human Machine Interface)
27
Accessories
28
Focusing Devices
32
Photoelectric Sensor
32
Area Sensor
33
LCC-75Xx Kit with DS2 Light Array
34
Position Sensor
35
Rangefinder
36
DM3610 Dimensioner
37
Encoder (Tachometer)
38
PGD100 Non-Contact Speed Detector
39
CBX Industrial Connection Box
40
AV7000 and AV500 Syncnet Application
41
Interoperability Options Available
41
Chapter 2. Mechanical Installation
42
Preparing for Mechanical Installation
42
Tools Required
43
Unpacking Instructions
43
Installation Sequence
44
Installation
45
Dimensions and Clearances
45
Physical Support Requirements
45
Vibration Limitations
45
General Mounting Guidelines
46
Mounting Structure Considerations
46
Scanning Station Frame/Mounting Structure Preparation and Positioning
47
Mounting Rails
48
Illuminator Bracket Pre-Assembly and Mounting
49
AV7000 Mounting Sequence
50
AV7000 Bottom Mounting
50
Mounting the Fan to Camera Housing
51
Illuminator Bracket Pre-Assembly
51
Mount Brackets to Mounting Frame
53
AV7000 Bracket Angles
54
Mount Illuminator to Bracket
55
Mounting the AV7000 Camera to the AI7000 Illuminator
57
Installing the Deflection Mirror
59
Mirror Mounting Sequence
59
Mirror Bracket Pre-Assembly
60
Bolt the Bracket to the Mounting Structure
61
Bolt AV7000 Mirror to Main Bracket
61
Alternative Deflection Mirror Mounting between Rails
63
Aligning the AV7000 with Deflection Mirrors
64
Chapter 3. Electrical Installation
65
Preparing for Electrical Installation
65
Connecting an AV7000 Camera
66
Typical Connection Block Diagrams
66
Single Head AV7000 with DM3610
67
Easy DM3610 and AV7000
67
Single Head AV7000 with Rangefinder
68
Single Head AV7000 with LCC-75Xx Light Curtain Kit
68
Multi-Head AV7000 with Two DK502 Sensors and LCC-75Xx Light Curtain
69
Controller/Client Array with DM3610
70
Controller/Client Array with Rangefinder
71
Controller/Client Array with LCC-75Xx Light Curtain Kit
72
AV7000 and AV500 in Syncnet Configuration
73
AV7000 in Hybrid Configuration
74
Electrical Installation Guidelines
75
AV7000/AI7000 Connector Panels
76
Connecting a PC to the AV7000
78
Power Connector Pin-Out Table (Custom Power Supply)
78
Power Connections
79
Power Supplies and Supply Capacity When Wiring to Ai7000S
79
Wiring into the CBX Connection Box
81
Selecting the Correct CBX Connection Box for Your Application
82
CBX100/CBX510/CBX800 Initial Configuration
82
Cbx510
82
CBX 510 Interior Diagram
83
Photoelectric Sensor Connections to CBX510
84
Photoelectric Sensor to CBX510 (NPN)
84
Photoelectric Sensor to CBX510 (PNP)
85
AS1 Area Sensor to CBX510 Connections
86
AS1 Area Sensor (PNP Output)
86
Encoder/Tachometer Wiring to CBX510
87
Encoder/Tachometer Wiring for NPN Output to CBX510
87
Encoder/Tachometer Wiring for PNP Output to CBX510
88
Wiring from DM3610 CBX510 to AV7000 FOCUS SER
89
Digital Output Configuration from CBX510
90
Cbx100
91
Cbx800
92
Photoelectric Sensor Connections to CBX100/800
93
Photoelectric Sensor to CBX100 and CBX800 (NPN)
93
Photoelectric Sensor to CBX100/CBX800 (PNP)
94
AS1 Area Sensor to CBX100/CBX800 Connections
95
Encoder/Tachometer Wiring to CBX100/CBX800
96
Encoder/Tachometer Wiring for NPN Output to CBX100/CBX800
96
Encoder/Tachometer Wiring for PNP Output to CBX100/CBX800
97
Wiring from DM3610 CBX100/CBX800 to AV7000 Focus Serial
98
Serial Communication Wiring to CBX100/CBX800
99
RS232 with no Handshaking
99
RS422FD HOST (Full Duplex)
100
Relay Configuration for CBX100/800
100
Unpowered Outputs
101
Powered Outputs
102
Grounding
103
Installing the Optional VGA / USB Interface Panel Kit
104
Check AV7000 Installation
107
Chapter 4 E-Genius
108
Getting Started with the AV Family User Interface
108
Prerequisites
108
Accessing E-Genius
109
Changing Your Pc's IP Address
110
Logging out of E-Genius
111
E-Genius Basics
112
E-Genius Menu Tree
112
Enter Text with the Text Entry Tool
112
Getting Help
112
AV Family Global Settings
113
System Info
114
Device Details
115
Global Settings
120
Modify Settings
121
Operating Mode
122
Object Detection
145
AV7000 Timing and Distance Diagrams
149
Bottom Upstream AV7000 Configuration
150
Fixed Focus (NONE)
151
Focusing with a Light Curtain
152
Focusing with a Light Curtain and S85 (Software Version 2.16.0.0 or Later)
153
Focusing with an S85 for a Side Read AV7000
154
Focusing with a Rangefinder
155
Focusing with a Single DM3610
156
Focusing with a Dual DM3610 System
157
Determining the Transmit Point for AV7000 Applications
159
Transmit Point for DM3610 or Dual Headed DM3610/DC3000 Application
159
Trailing Edge
159
Leading Edge
161
Transmit Point for Rangefinder Applications
162
Barcode Settings
163
Barcode Settings Table
164
Barcode Configuration
174
Single Label
176
Standard Multi-Label
178
Logical Combination
181
Logical Combination Rules
185
Code Collection
191
Advanced Decode
193
Communications
198
Understanding HTTPS Security for AV Family Products
214
HTTPS Overview (Server Side Certificates)
214
Understanding Verify Peer and Verify Host Options
215
Example Server and Destination Directory Settings
215
Support for HTTPS Client Certificates
216
Protocol Index Example
217
Configuration Host Message with Protocol Index
218
Output Format
220
Output Format | Standard Formatter
221
Output Format | Advanced Formatter
224
Advanced Formatter | Message Builder
228
Image Saving
233
Destination Settings
233
Image Settings
238
Time Synchronization
244
AV7000 Device Settings
245
Modify Settings | Device Settings | <Camera Name> | Device Info
246
Modify Settings | Device Settings | <Camera Name> | Mounting
248
Mounting | Mounting Calibration Wizard
249
Automated Mounting Calibration
250
Prerequisites
250
Package Setup
250
Calibration
252
Calibrating Top Side by Side Cameras
253
Calibration Sequence Examples
256
Error Handling
258
Dynamic Calibration Errors
259
Manual Mounting Calibration
260
E-Genius Calibration Presets
260
Operating Mode
261
Device Settings
261
Calibrating AV7000: Static Calibration
262
AV7000 Manual Dynamic Calibration
267
Dynamic Read Test
276
Other Camera Checks
277
Modify Settings | Device Settings | <Camera Name> | Imaging
278
Device Settings | Camera #N | Digital IO
281
Device Settings | Camera #N | Serial Port
284
Focus Port Settings
284
Host Port Settings
285
Aux Port Settings
286
Device Settings | Camera #N | Ethernet
287
Ethernet | Host Port
287
Ethernet | Image Port
288
Ethernet | Advanced Routing
288
Device Settings | Camera #N | Logging
290
Advanced Logging
291
Diagnostics
295
Diagnostics | System Status
296
Diagnostics | System Health
304
Viewing Camera Images
306
Diagnostics | Input/Output Status
308
Diagnostics | Serial Comm Status
309
Diagnostics | Device Tracking
311
Diagnostics | Image Viewer
313
Diagnostics | Package Viewer
318
Package Details
318
Frame Details
320
Diagnostics | Multiple Camera Viewer
321
Diagnostics | Log Viewer
322
Diagnostics | Log Viewer (RTP)
323
Diagnostics | Conveyor View
324
Diagnostics | Network Diagnostics
326
Diagnostics | View Oncamera Storage
328
Diagnostics | X-Press Functions
330
X-Press Single Push Button Functionality
333
Test Mode
334
Focus/Locate
335
Setup
335
Autolearn
335
Default Parameters
336
Diagnostics | Message Placing Wizard
337
Calibration
337
Verification Wizard
339
Utilities
340
Utilities | Advanced Cluster Configuration
341
Utilities | Backup/Restore Parameters
343
Utilities | Software Upgrade
346
Utilities | Download Logs
348
Utilities | Download Tools
349
Live Image Viewer
349
Packtrack Target (Letter) and (A4)
350
Rangefinder Tools
350
Scanline Target
350
Dynamic Focus Target
351
Resolution Test Chart
352
Random Bar Target
353
Image Metadata Schema
354
Utilities | Camera Reboot
355
Utilities | Help and Logout
356
Utilities | Help
356
Utilities | Logout
356
Utilities | Real-Time Diagnostics
357
Chapter 5. Setup and Calibration
358
AV7000 Software Update
358
E-Genius Calibration Presets
359
Operating Mode
360
Device Settings
360
Calibrating AV7000: Static Calibration
361
Calibrating AV7000: Dynamic Calibration
367
Final Acceptance Test
378
Dynamic Read Test
378
Other Camera Checks
379
Chapter 6. Trigger and Focusing Device Setup and Calibration
380
Focusing Devices
380
What You will Need
381
First-Time Startup
381
Understanding Datalogic Focusing Options
381
S-60 Photocell
381
AS1 Areascan
382
DL Light Curtain (LCC-75Xx AV7 Light Curtain)
382
STI Light Curtain
382
Positioning Sensor (DK-502 Kit)
382
DM3610 Dimensioner
382
Rangefinder
382
Setting up the S-60 Photocell
383
Setting up the AS1 Areascan
383
Setting up the DS2 Light Curtain
384
Connecting a DS2 Light Curtain to the AV7000
384
Setting up the STI Light Curtain
385
Setting up the DK502 (S85) Distance Kit
385
Mounting the S85 in an AV7000 System
385
S85 Setup and Calibration
386
Setting up the DM3610 Dimensioner
389
Preparation
389
Understanding DM3610 Focusing and AV7000 System Orientation
391
Adjusting DM3610 Left Focus Offset
393
Adjusting Right Focus Offset
395
Adjusting Height Offset
397
Setting up the Rangefinder
399
Setting the Rangefinder Gain
400
Possible Rangefinder Signal Degradation Factors
403
Rangefinder Mounting Calibration Wizard (Static Calibration)
404
Chapter 7. Av7000 Features
409
LED Indicators
409
AV7000 Leds
409
AI7000 Illumination Leds
411
Control Panel Buttons
411
Setting up Websentinel PLUS in the AV7000
412
Using Websentinel to View AV7000 Images
414
Reading Diagrams
417
Reading Linear Barcodes
418
Reading 2D Barcodes
422
Chapter 8 Maintenance
426
Overview
426
Recommended Maintenance Frequency
426
Maintenance Tasks
427
Exterior Cleaning
427
Cleaning the Illumination and Camera Window
427
Cleaning the Deflection Mirror
428
Cleaning the Rangefinder Windows
429
Cleaning the Photoelectric Sensor
430
Cleaning the Tachometer
431
Tighten Mounting Hardware
431
Checking Barcode Reading System Connections
431
Verify Barcode Reader Operation
432
Verify Photoelectric Sensor Operation
432
Verify Tachometer Operation
432
Chapter 9. Troubleshooting
433
Error Codes and Resolutions
434
Decoder Errors
434
Real-Time Processor Errors
438
Alphabetical by Type: Error / Warning / Info
438
Rangefinder Errors
442
Verifying Functionality of the Focus Mechanism
444
Bypassing an AV7000 in an Array (Tunnel)
446
Other Camera Checks
447
Replacing an AV7000 Camera
447
Replacing AV7000 with a Failed Memory Card
449
Connecting a Defaulted AV7000 Back into a Cluster
452
Chapter 10. Technical Features
455
Ethernet IP Introduction
458
Ethernet/Ip Configuration in Reader
458
I/O Controllogix Messaging Example
464
I/O Messaging Ladder Logic Example
467
On-Demand Messaging (Controllogix)
468
On-Demand Tag
469
Ethernet/Ip Object Models
469
Standard Objects
471
Identity Object (01HEX - 1 Instance)
471
Message Router Object (02HEX)
471
Assembly Object (04HEX - 4 Instances)
472
Common Services
473
Connection Manager Object (06 HEX)
473
TCP Object (F5HEX - 1 Instance)
474
Ethernet Link Object (F6 HEX - 1 Instance)
474
Vendor Specific Objects
475
Barcode Data Object (70 HEX - 1 Instance)
475
Discrete Input Data Object (71 HEX - 1 Instance)
476
Discrete Output Data Object (72 HEX - 1 Instance)
477
Multiple Camera BI-Directional Setup
478
Bidirectional System Wiring
479
Components
480
Prerequisites/Considerations
480
Configuring a Bidirectional System
481
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