TABLE OF CONTENTS
iv
AV7000 LINEAR CAMERA
CHAPTER 2.
MECHANICAL INSTALLATION ............................................................. 22
Preparing for Mechanical Installation ..............................................................................22
Tools Required ..........................................................................................................................23
Unpacking Instructions .....................................................................................................................23
Installation Sequence .....................................................................................................24
Installation .........................................................................................................................................25
Dimensions and Clearances .....................................................................................................25
Physical Support Requirements .......................................................................................................25
Vibration Limitations ........................................................................................................................25
General Mounting Guidelines ...........................................................................................................26
Mounting Structure Considerations .................................................................................................26
Scanning Station Frame/Mounting Structure Preparation and Positioning ..................................27
Mounting Rails ..................................................................................................................................28
Illuminator Bracket Pre-Assembly and Mounting ...........................................................................29
AV7000 Mounting Sequence ....................................................................................................30
AV7000 Bottom Mounting ........................................................................................................30
Mounting the Fan to Camera Housing .....................................................................................31
Illuminator Bracket Pre-Assembly ..........................................................................................31
Mount Brackets to Mounting Frame ........................................................................................33
AV7000 Bracket Angles ....................................................................................................................34
Mount Illuminator to Bracket ...........................................................................................................35
Mounting the AV7000 Camera to the AI7000 Illuminator ...............................................................37
Installing the Deflection Mirror .......................................................................................39
MIRROR MOUNTING SEQUENCE ......................................................................................................39
MIRROR BRACKET PRE-ASSEMBLY ................................................................................................40
Bolt the Bracket to the Mounting Structure ....................................................................................41
Bolt AV7000 Mirror to Main Bracket ................................................................................................41
Alternative Deflection Mirror Mounting Between Rails ..................................................................43
Aligning the AV7000 with Deflection Mirrors ...................................................................44
CHAPTER 3.
ELECTRICAL INSTALLATION............................................................... 45
Preparing for Electrical Installation .................................................................................45
Connecting an AV7000 Camera .......................................................................................46
Typical Connection Block Diagrams .................................................................................46
Single Head AV7000 with DM3610 ...................................................................................................47
Easy DM3610 and AV7000 ................................................................................................................47
Single Head AV7000 with RangeFinder ...........................................................................................48
Single Head AV7000 with LCC-75xx Light Curtain Kit ....................................................................48
Multi-Head AV7000 with Two DK502 Sensors and LCC-75xx Light Curtain .................................49
Controller/Client Array with DM3610 ...............................................................................................50
Controller/Client Array with RangeFinder .......................................................................................51
Controller/Client Array with LCC-75xx Light Curtain Kit ................................................................52
AV7000 and AV500 in SyncNet Configuration .................................................................................53
AV7000 in Hybrid Configuration .......................................................................................................54
Electrical Installation Guidelines .....................................................................................55
AV7000/AI7000 Connector Panels ...................................................................................56
Connecting a PC to the AV7000 .......................................................................................58
Power Connector Pin-Out Table (Custom Power Supply) ..................................................58
Power Connections .........................................................................................................59
Power Supplies and Supply Capacity When Wiring to AI7000s ......................................................59
Wiring Into the CBX Connection Box ................................................................................61
Selecting the Correct CBX Connection Box for Your Application ....................................................62
CBX100/CBX510/CBX800 Initial Configuration .................................................................62
CBX510 ..............................................................................................................................................62
CBX 510 Interior Diagram ........................................................................................................63
Photoelectric Sensor Connections to CBX510 .................................................................................64
Photoelectric Sensor to CBX510 (NPN) ...................................................................................64
Photoelectric Sensor to CBX510 (PNP) ...................................................................................65
AS1 Area Sensor to CBX510 Connections .......................................................................................66
AS1 Area Sensor (PNP Output) ................................................................................................66
Encoder/Tachometer Wiring to CBX510 ..........................................................................................67
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