EnerSys Alpha Cordex CXC HP - Power Flow; Introduction to Power Flow; Access Power Flow

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17. Controller redundancy

Forinformationonthecontrollerredundancyfunction,pleaseseetheController Redundancy

Integration Guide (0350142-J0).

0350058-J0 Rev AL Page 161

Main Page

Table of Contents3
List of Figures15
List of Tables17
Safety18
Software Release History21
Application Release 8.0021
Application Release 7.4021
Application Release 7.3022
Application Release 7.2022
Application Release 7.1022
Application Release 7.0123
Application Release 7.0023
Application Release 6.3023
Application Release 6.2024
Application Release 6.1024
Application Release 6.0024
Application Release 5.2025
Application Release 5.1025
Application Release 5.0126
Application Release 5.0026
OS Release 6.3027
OS Release 6.2027
OS Release 6.0027
OS Release 5.2028
OS Release 4.7028
OS Release 2.2028
Known Issues28
Introduction32
Using the Cordex® CXC HP Controller Software Manual32
Purpose and Audience32
Knowledge and Permissions32
Product Overview32
What Does the Cordex® CXC HP Controller Do33
Figure 3-1 Cordex® CXC HP Controller (2RU Model)33
Watchdog Alarm34
Typical System Configuration34
How to Get Help35
Figure 3-2 Typical DC System Configuration35
Figure 3-3 Accessing Help on the LCD Interface35
Figure 3-4 Accessing Help on the Web Interface36
Figure 3-5 Accounts and Shortcuts36
Getting Started37
Apply Power37
Connect to the Controller37
In-Shelf Controller39
Navigating the Controller User Interface39
Log into the Controller39
Controller Menu40
Overview of the LCD41
Figure 4-1 Menu Structure41
Figure 4-2 Controller LCD Dashboard42
Figure 4-5 LCD Menus Page44
Figure 4-6 Controller Status Page45
Figure 4-7 Time and Date Page45
Figure 4-8 Time Zone Page46
Figure 4-9 Network Time Server Page46
Figure 4-10 Synchronize Time47
Figure 4-11 Shortcuts47
Figure 4-12 Ethernet Page47
Figure 4-13 Inventory Summary Page48
Figure 4-14 Dashboard with Multi-System Panels48
Figure 4-15 Dashboard Using Wide Data Panel View49
Figure 4-16 Export Diagnostic Information49
Overview of the Web Interface50
Figure 4-17 Backup50
Figure 4-18 Dashboard Overview on Web Interface51
Figure 4-19 Global Search Example52
Figure 4-20 Web Interface Table Features53
Figure 4-21 Alarms Menu56
Figure 4-22 Logs Menu57
Figure 4-23 Shelf Layout Menu58
Overview of the In-Shelf Display59
Email Notification60
Table 4-1 In-Shelf Controller Full Menu60
Figure 4-24 SMTP Client and Server Default Ports61
Table 4-2 Email Notification Features61
Setup SNMP Communication63
Figure 4-25 SNMP Manager and Agent Default Ports63
Table 4-3 Email Configuration63
Setting up Modbus Communication64
Figure 4-26 Default Ports: Modbus Client (Master) and Server (Agent)64
Setup Syslog Communication65
Syslog Agent Configuration65
Syslog Destination Configuration65
Syslog Message Format65
Table 4-4 Controller Alarm Priorities to Syslog Severities Mapping Table66
DC Power Systems67
Guidelines for Commissioning the DC System67
The Battery Mode68
DC System Functions68
Modules, Inventory, and System Functions68
Mixed Rectifier System70
Battery Charging70
Figure 5-1 Three-Stage Charging Cycle70
Battery Temperature Compensation71
Battery Runtime and Health Estimation72
Figure 5-2 Temperature Compensation Voltage Graph72
Low Voltage Disconnect Operation73
Battery Test75
Power Save77
Create a DC System Manually79
Figure 5-3 Example of a DC System79
Quick Reference for Configuring a DC System80
Figure 5-4 Quick Reference for Configuring a DC System81
Create a DC System82
Configure Basic DC System Settings83
Configure Dynamic Thresholds for Output Voltage Alarms83
Configure the Rectifiers83
Configure the Shunts84
Configure the System Loads85
Configure the Current Transducer86
Configure the General Purpose Transducer86
Configure the System Disconnects87
Configure Lead Acid or Nicad Battery Parameters88
Configure Polarium Battery Parameters91
Configure the Battery Temperature Sensors92
Configure the Charging System Function93
Configure the Temperature Compensation System Function94
Configure Battery Runtime and Health Estimation95
Run a Manual Battery Test95
Configure Power Save96
Connect to Other Systems96
Represent a Converter System as a DC Load97
Represent an Inverter System as a DC Load97
Converter Systems99
Introduction to Converter Systems99
Figure 6-1 Example Converter System99
Creating a Converter System100
Figure 6-2 Quick Reference for Configuring a Converter System100
Creating a System from a Configuration File101
Configure the Converters101
Configure the Shunts101
Configure the Loads102
Configure the Current Transducer103
Configure the General Purpose Transducer103
Inverter Systems105
Introduction to Inverter Systems105
Components of a T2S Inverter System105
Figure 7-1 Single T2S Inverter System Components105
Quick Reference for Configuring an Inverter System106
Figure 7-2 Quick Reference for Configuring an Inverter System106
Phase and Group Data107
Live Alerts107
System Functions107
Create an Inverter System108
Create a System from a Configuration File108
Assign a T2S Module109
Commission an Inverter System109
Configure the T2S Inverter Controller111
Configure the Inverters111
Configure the Bypass Switch111
Configure a Basic Bypass Switch112
Configure an XMBS Bypass Switch112
Configure the Breaker or Fuse113
Figure 7-3 a Fully Configured XMBS Bypass Switch with Hardwired I/O Signals113
Figure 7-4 a Fully Configured XMBS Bypass Switch with CAN Signals113
Line Power Systems114
Introduction to Line Power Systems114
Components of a Line Power System114
Figure 8-1 Example Cordex® HP LPS36 Line Power System115
Figure 8-2 Example Cordex® HP Elimiter+ Class 2 Distribution System115
Quick Reference for Configuring a Line Power System116
Create a Line Power System116
Figure 8-3 Quick Reference for Configuring a Line Power System116
Create a System from a Configuration File117
Configure the Line Power Modules117
Shared Alarm Configuration117
Line Power Module Alarms118
Configure the Line Power System Channels118
Configure the Line Power System Loads118
Line Power System Layout119
Use the Layout Screen to View Module Status119
Use the Layout Screen to View Load Status120
Use the Layout Screen to Assign Channels to Loads120
Line Power Channels Import121
Export Line Power Channels122
Sort Exported Line Power Channels122
Enter Data into a Line Power Channels File122
Figure 8-4 a Non-Filled Sorted Line Power Channels CSV File123
Import a Line Power Channels File124
Verify a Line Power Channel Import124
Auxiliary Systems126
Introduction to Auxiliary Systems126
Create an Auxiliary System126
Create a System from a Configuration File126
Current Transducers126
Configure the Current Transducer126
Configure the General Purpose Transducer127
Distribution Systems128
Introduction to Distribution Systems128
Figure 10-1 Example of a DC System Distribution System128
Create a Distribution System129
Create a System from a Configuration File129
Distribution Subsystems129
Create a Smart Subsystem130
Create a User Defined Subsystem131
Figure 10-2 Example of BDFB Distribution Subsystem131
Configure the Panel Details132
Figure 10-3 Example of a User Defined Subsystem132
Configure the Breaker or Fuse Details133
The Subsystem Layout134
Map Shunts to ADIO Module Inputs134
DC Source Systems136
Create a DC Source System136
Create and Configure a DC Source136
DC Source System Effect on Other Systems137
AC Source Systems138
Create an AC Source System138
Create an AC Source138
Map Rectifiers to an AC Source139
Cordex® CXPS-HSS Hyperboost Converter System141
Introduction to CXPS-HSS Hyperboost Systems141
Creating a CXPS-HSS Hyperboost System141
Figure 13-1 Example CXPS-HSS Hyperboost System141
Configure the CXPS-HSS Hyperboost Converters142
Configure the Shunts142
Configure the Loads143
Configure the Current Transducer144
Configure the General Purpose Transducer144
Matrix C16™ High Density Connectorized DC Distribution Breaker Panel144
Introduction to Matrix C16™ High Density Connectorized DC Distribution Breaker Panel145
Matrix C16™ High Density Connectorized DC Distribution Breaker Panel in a CXPS-HSS Hyperboost System145
Generator146
Create an AC Generator146
Create a DC Generator147
Configure the Generator147
Start and Stop Conditions148
Default Start and Stop Conditions148
Add Start and Stop Conditions148
Table 14-1 Default Start and Stop Conditions When a DC System and Battery Are Present148
Table 14-2 Default Start and Stop Conditions When a DC System Is Present Without a Battery148
Adding Complex Start and Stop Conditions149
Testing Start and Stop Conditions149
Example: Start and Stop the Generator on a Schedule149
Start and Stop Logic150
Start Logic151
Stop Logic151
Generator State152
Figure 14-1 Generator State Flowchart152
Alarms153
Legacy Generator154
Create a Legacy AC Generator154
Create a Legacy DC Generator155
Configure Legacy Generator Control155
Configure Legacy Generator Alarms156
FXM HP UPS Systems157
Thermal Systems158
Introduction158
Create a Thermal System158
Thermal System Configurations158
Single-Cabinet Setup158
Multi-Cabinet Setup158
Logging Temperatures159
Logging Filter Replacement Date159
Logging Fan Replacement Dates160
Alarms and Alerts160
Thermal Controller Module Alert to Thermal System Alarm Propagation160
Identifying the Origin of an Active Alarm160
Alarms Where Hardware Does Not Exist161
Controller Redundancy162
Power Flow163
Introduction to Power Flow163
Access Power Flow163
Getting Help163
Figure 18-1 Power Flow for a DC System163
Use Power Flow Configuration Suggestions164
Configure the Default Power Flow164
Interact with Power Flow164
Figure 18-2 Power Flow Configuration Suggestions164
Controller Power Flow165
Figure 18-3 Interacting with Power Flow165
Power Flow for Systems Managed by Different Controllers166
Figure 18-4 Controller Power Flow166
Figure 18-5 Using Data Sharing to Create Power Flow Across Different Controllers166
Maintaining the System168
Rectifier Maintenance168
Rectifier Alarms168
Insert Unassigned Modules168
Inverter and T2S System Maintenance168
Maintenance Bypass169
Taking Power from DC Source169
Replace the Fan170
Identify an Inverter170
Alarms and Alerts171
Replace a T2S Inverter System171
Shelf Layout172
Line Power System Maintenance172
Power off and on Line Power Loads172
Replace Line Power Modules172
Battery Maintenance173
Battery Alarms173
Charging Batteries174
Maintaining Batteries175
Figure 19-1 Battery Maintenance System Functions175
Battery Temperature Compensation178
Low Voltage Disconnect (LVD) Maintenance178
Maintaining the Controller180
Ethernet Communications180
Connect Via the Web Interface181
Working with Alarms, Alerts, and Hints181
Active Alarms181
Alerts182
Hints182
Alarm Cut-Off (ALCO)183
Alarm Activation Delay at Startup183
Alarm Summary Relays184
Create User Alarms184
Controller Maintenance185
Restart the Controller185
Restart the Controller Via the LCD186
Powering down the Controller186
Change the Time and Date187
Change the Language for the LCD187
Change the Language for the Web Interface187
Change User Interface Strings188
Change the Web Session Language189
Change the System Status Bar189
Change the Dashboard Values190
Data Sharing190
Maintenance Mode191
Working with Logs192
Event and Alert Logs193
Figure 20-1 Events Log193
Battery Log194
Power Outage Log194
Figure 20-2 Battery Log on the Web Interface194
Figure 20-3 Battery Log in Excel194
Datalogs195
Performance Logs197
File Maintenance198
File Preferences198
File Maintenance from the LCD198
Upgrade the Controller Software200
Export a Configuration File201
Import a Configuration File202
Configuration Restore Points205
Export Diagnostic Information206
License Key207
Upload the Software Manual208
Export Inventory File209
Backup and Restore210
User Account Maintenance211
Set up Users and Permissions211
Edit User Permissions211
Enable New Users212
Disable Users212
Changing the Default Password from the LCD213
Changing the Default Password from the Web Interface213
User Account Password Requirements213
Machine User214
Remote Configuration Lockout214
Remote Authentication215
RADIUS Authentication216
TACACS+ Authentication217
Flash Maintenance219
Memory Status219
Flash Refresh219
Secure Web Server219
HTTPS and Certificate Overview219
Configure HTTPS220
Figure 20-4 Example Certificate221
Figure 20-5 Valid Certificate221
VLAN Support222
Test Relays222
Maintaining Modules224
ADIO Peripheral Maintenance224
Configure an ADIO Peripheral224
Replace an ADIO Peripheral224
Calibrate Analog Inputs225
Table 21-1 ADIO Input Calibration Modes225
Calibrate Shunts, Current Transducers, and Temperature Probes229
Test Relays231
Test Comms Lost Action231
Enable Temperature Sensor Failure Alarms231
Ground Fault Detection232
Module Firmware Upgrades232
Module Firmware Upgrade232
Upload a Firmware File232
Select the File to Upgrade233
Upgrade the Module233
Using Custom Views, Data, Timers, Counters, Scheduler, and Custom Actions235
Custom Views235
Create Custom Views235
Add Components in the Custom View235
Access and Configure the Default Custom Dashboard View237
Access the Custom Data View237
Remove a Table from the Custom View237
Add an Existing Table to the Custom View238
Custom Data238
Configure Custom Data238
Create Custom Data243
Figure 22-1 Text Mapping for a Custom Data Representing Air Conditioning States243
Create Custom Data - Basic Work Flow244
Create Custom Data - Detailed Work Flow244
Custom Data Examples245
Custom Data - Summing Load Shunts245
Custom Data - AC Cooling too Low User Alarm245
Using Timers245
Configure the Delay Timer246
Configure the Interval Timer247
Counters248
Configure the up Counter248
Configure the down Counter249
Scheduler250
Configure a Recurring Action251
Configure a One-Time Action251
Configure Scheduled Actions251
Scheduled Time Spans252
Custom Actions252
Configure a Change Relay Action252
Configure a Change Field to Constant Action253
Configure a Change Field to Variable Action254
Troubleshooting256
Troubleshoot the Controller256
No Communication256
Unable to Communicate Via Ethernet256
Home Button or LCD Screen Not Responding257
Controller Fail257
Troubleshoot a Rectifier System258
Relays Not Triggered During Alarm Conditions258
Rectifier Alarms and Alerts258
Rectifier Not Acquired259
Rectifier Communication Lost259
Replacing a Defective Rectifier259
Using Extended Ranges260
Rectifier Configuration Error261
Rediscovering CAN Devices261
Replacing a Defective ADIO Peripheral261
Troubleshoot a Battery Test261
Troubleshoot Power Save262
Table 23-1 Troubleshooting Power Save262
Troubleshoot an Inverter System263
Wrong Inverter AC Input Group264
Wrong Inverter DC Input Group264
T2S Expert Operations264
Troubleshoot and Clear the System Error Alarm265
Phase Saturation Alarm265
Troubleshooting a Line Power System266
Resolving Line Power System Alarms266
Fan Tray Alarms266
Line Power System Overload267
Line Power System Transient Events267
Line Power Channels File Import Errors267
Table 23-2 Example of an Event Entry for Error (Time Column Not Displayed)268
Table 23-3 Troubleshooting Errors in a Line Power Channels CSV File268
Cordex® CXC HP Controller Reference Guide270
CAN Modules270
Table 24-1 Support for CAN Modules270
Communication Ports272
Ethernet Ports272
USB Ports272
CAN Ports273
Figure 24-1 CAN Differential Signaling273
Default System Values and Ranges274
12 Volt System Default Values and Ranges274
Figure 24-2 CAN Network Topology274
Figure 24-3 Alpha® CAN Connector274
24 Volt System Default Values and Ranges275
48 Volt System Default Values and Ranges276
Table 24-4 48 Volt System Default Values and Ranges276
125 Volt System Default Values and Ranges277
Table 24-5 125 Volt System Default Values and Ranges277
Table 24-6 220 Volt System Default Values and Ranges277
220 Volt System Default Values and Ranges278
Table 24-2 12 Volt System Default Values and Ranges278
Table 24-3 24 Volt System Default Values and Ranges278

EnerSys Alpha Cordex CXC HP - Power Flow; Introduction to Power Flow; Access Power Flow

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