INSTALLATION
WARNING: NO SPARKS, OPEN FLAMES OR SMOK-
ING. RISK OF POISONING FROM INHALING AND
SWALLOWING FUEL. RISK OF INJURY TO EYES
AND SKIN FROM CONTACT WITH FUEL. POUR
FUELS ONLY INTO SUITABLE AND APPROPRI-
ATELY MARKED CONTAINERS. WEAR PROTECTIVE
CLOTHING.
CAUTION: DO NOT bend, twist or cut the fuel hose
clamps. The fuel hose clamps through out the fuel
system are reusable when using special tool #9539.
Orginal clamps must be used when servicing the
fuel system.
NOTE: Capture any fuel spillage and dispose of in
appropriately marked container.
(1) Fill new fuel filter with the new diesel fuel
(approximately 0.4 liters)
(2) Carefully seat WIF sensor a nd tight en bolt to
13 lbs. in. (1.5 N·m) (Fig. 2)
(3) Position fuel filter in bracket a nd tigh ten
reta ining bolt to 53 lbs. in. (6 N·m ) (Fig. 2)
(4) Install fuel lines and re-crimp clam ps using
special tool #9539 (Fig. 2).
(5) Connect the WIF wiring ha rness con nector
(Fig. 2).
(6) Connect nega tive bat tery cable.
(7) Cycle ignition sever al t imes to build pressur e.
(8) St art en gine and inspect for lea ks.
FU EL LI N ES
REMOVAL - HIGH PRESSURE LINES
WARNING: NO SPARKS, OPEN FLAMES OR SMOK-
ING. RISK OF POISONING FROM INHALING AND
SWALLOWING FUEL. RISK OF INJURY TO EYES
AND SKIN FROM CONTACT WITH FUEL. POUR
FUELS ONLY INTO SUITABLE AND APPROPRI-
ATELY MARKED CONTAINERS. WEAR PROTECTIVE
CLOTHING.
(1) Disconn ect nega tive battery cable.
CAUTION: Counterhold with wrench at threaded
connections of injectors. DO NOT EXCEED the
tightening torque in order to avoid also slackings
the threaded connection.
CAUTION: DO NOT crimp or bend lines.
NOTE: After removing injection lines, seal connec-
tions and ensure cleanliness.
(2) Unscr ew union nut s of injection lines.
(3) Remove injection lin es (Fig. 3).
Fig. 2 FUEL FILTER
1 - FUEL SUPPLY LINE TO HIGH PRESSURE PUMP
2 - FUEL FILTER
3 - WIF SENSOR
4 - FUEL FILTER DRAIN
VA FUEL DELIVERY 14 - 11
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