Dodge Sprinter 2006 - Page 785

BRAKES
TAB LE O F CO NTE NTS
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BRAKES - BASE ........................... 1 BRAKES - ABS ........................... 30
BRAK ES - BASE
TABLE OF CONTENTS
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BRAKES - BASE
DIAGNOSIS AND TESTING - BASE BRAKE
SYSTEM .............................2
STANDARD PROCEDURE
STANDARD PROCEDURE - MANUAL
BLEEDING ............................4
STANDARD PROCEDURE - PRESSURE
BLEEDING ............................5
HYDRAULIC/MECHANICAL
SPECIFICATIONS
SPECIFICATIONS - TORQUE CHART .......5
BASE BRAKE .........................6
SPECIAL TOOLS
BRAKES .............................7
BRAKE LINES
STANDARD PROCEDURE
STANDARD PROCEDURE - ISO FLARING . . . 8
STANDARD PROCEDURE - DOUBLE
INVERTED FLARING ....................8
BRAKE PADS/SHOES
REMOVAL
REMOVAL - FRONT (SRW) ...............8
REMOVAL - FRONT (DRW) ...............9
REMOVAL - REAR (16” WHEELS) (SRW) ....9
REMOVAL - REAR (15” WHEELS) (SRW) . . . 10
REMOVAL - REAR (DRW) . . . . . . . . . . . . . . . 10
INSTALLATION
INSTALLATION - FRONT (SRW) ...........11
INSTALLATION - FRONT (DRW) ..........11
INSTALLATION - REAR (16” WHEELS)
(SRW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION - REAR (16” WHEELS)
(SRW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
INSTALLATION - REAR (DRW) ...........11
DISC BRAKE CALIPERS
REMOVAL
REMOVAL - FRONT (SRW) ..............11
REMOVAL - FRONT (DRW) . . . . . . . . . . . . . . 12
REMOVAL - REAR (SRW) . . . . . . . . . . . . . . . 12
REMOVAL - REAR (DRW) . . . . . . . . . . . . . . . 13
INSTALLATION
INSTALLATION - FRONT (SRW) . . . . . . . . . . 13
INSTALLATION - FRONT (DRW) . . . . . . . . . . 13
INSTALLATION - REAR (SRW) . . . . . . . . . . . 14
INSTALLATION - REAR (DRW) . . . . . . . . . . . 14
DISC BRAKE CALIPER ADAPTER
REMOVAL
REMOVAL - FRONT . . . . . . . . . . . . . . . . . . . . 14
REMOVAL - REAR . . . . . . . . . . . . . . . . . . . . . 14
INSTALLATION
INSTALLATION - FRONT . . . . . . . . . . . . . . . . 14
INSTALLATION - REAR . . . . . . . . . . . . . . . . . 14
FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID
CONTAMINATION . . . . . . . . . . . . . . . . . . . . . 15
STANDARD PROCEDURE - BRAKE FLUID
LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SPECIFICATIONS
BRAKE FLUID . . . . . . . . . . . . . . . . . . . . . . . . 15
FLUID RESERVOIR
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 15
ALB LEVER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 16
ALB CONTROLLER
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 16
ADJUSTMENTS
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . 16
MASTER CYLINDER
DIAGNOSIS AND TESTING - MASTER
CYLINDER/POWER BOOSTER . . . . . . . . . . . 17
STANDARD PROCEDURE - MASTER
CYLINDER BLEEDING . . . . . . . . . . . . . . . . . . 18
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 19
PEDAL
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 19
VA BRAKES 5 - 1