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Dodge Sprinter 2006 - Page 1696

Dodge Sprinter 2006
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INSTALLATION
CAUTION: Whenever the fuel pump module is ser-
viced, the rubber gasket must be replaced.
(1) Thorou ghly clean lockn ut (lockring) and lock-
nut th reads a t top of tank.
(2) Position new ga sket (sea l) to fuel tan k opening.
(3) Position float rod assembly partia lly int o fuel
tank.
(4) Position fuel pu mp module partia lly into fuel
tank.
(5) Twist rod (3) (Fig. 15) into clip (2) on fuel level
sensor (1).
(6) Rotat e clip (2) (F ig. 16) to attach rod (3) to
clip.
(7) After a ttaching floa t assembly to fuel level sen-
sor, carefu lly posit ion fuel pum p module into openin g
in fuel tank.
(8) Position locknut over top of fuel pu mp m odu le.
In st all locknut finger tight.
(9) The fuel line fittings shou ld be point ed to th e
right side of t he vehicle. Rotat e and posit ion align-
ment arrow (F ig. 17) towa rds right side of veh icle (if
necessar y) befor e tight enin g locknut. Thi s s t e p
must be performed to prevent the module’s
flo a t fro m c o nt a c ti n g t h e s i d e o f fuel t a n k .
(10) Tighten locknut using Special Tool #6856.
Refer to Torque Specificat ions.
(11) In st all fuel ta nk. Refer t o Fuel Tank Rem oval/
In st allation.
Fig. 15 FLOAT ROD CLIP INSTALLATION
1 - FUEL LEVEL SENSOR
2 - CLIP
3 - FLOAT ROD
Fig. 16 FLOAT ROD CLIP INSTALLATION
1 - FUEL LEVEL SENSOR
2 - CLIP
3 - FLOAT ROD
14 - 20 FUEL DELIVERY VA

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