Dodge Sprinter 2006 - Page 661

TE S T ACTION AP PLICAB ILITY
3 Tur n th e ign it ion off.
Rem ove t h e St a r t er Mot or Rela y fr om t he F u se/Rela y Block.
Usin g a 12-volt t est light con n ect ed t o gr ou nd, ch eck t h e Ign it ion Swit ch Ou t pu t
(St a r t ) cir cuit in t h e St a r t er Mot or Relay conn ect or in t h e Fu se/Rela y Block wh ile
tu r n in g th e ign it ion t o t h e Cr a n k/St a r t posit ion .
Did th e t est ligh t illu min a t e wh ile t u r n in g t h e ign ition t o t h e Cr a n k/St a r t position ?
All
Ye s → Go To 4
No → Repa ir th e Ignit ion Swit ch Ou t pu t (St a r t ) cir cu it for a n open .
Per for m NO START VERIF ICATION - VER-1.
4 Tur n th e ign it ion off.
Rem ove t h e St a r t er Mot or Rela y fr om t he F u se/Rela y Block.
In st all a su bst it u t e r ela y in pla ce of t h e St a rt er Mot or Rela y.
Att em pt to st a r t th e en gin e.
Does t h e engin e cra n k?
All
Ye s → Repla ce th e St a r t er Mot or Rela y.
Per for m NO START VERIF ICATION - VER-1.
No → Go To 5
5 Tur n th e ign it ion off.
Rem ove t h e St a r t er Mot or Rela y fr om t he F u se/Rela y Block.
Discon n ect t he St a r t er Motor Rela y Ou t pu t wir e fr om th e St a r t er Solen oid.
Con n ect t h e Sta r t er Mot or Rela y Ou t pu t wir e (a t th e St a r t er ) t o gr ou n d.
Usin g a 12-volt t est ligh t con n ect ed to 12-volt s, ch eck th e St a r ter Mot or Rela y Ou tpu t
cir cu it at t h e St a rt er Mot or Rela y conn ect or in th e Fu se/Rela y Block.
Does t h e test ligh t illu min a t e br igh t ly?
All
Ye s → Go To 6
No → Repa ir th e St a r t er Rela y Ou t pu t cir cu it for an open .
Per for m NO START VERIF ICATION - VER-1.
6 Usin g t h e Service In for m a tion , check th e ba t t er y ca bles for h igh r esist a n ce.
Did eit h er ba t t er y ca ble h ave a volt a ge dr op gr ea t er th a n 0.2 volt s?
All
Ye s → Repla ce th e ba tt er y ca ble(s).
Per for m NO START VERIF ICATION - VER-1.
No → Go To 7
7 Tur n th e ign it ion off.
Att em pt to m a n u a lly r ot a t e t h e cr an k sh a ft 360°.
Is t h e cra n ksh a ft able t o r ot a t e 360°?
All
Ye s → Repla ce th e St a r t er Mot or.
Per for m NO START VERIF ICATION - VER-1.
No → Repa ir th e en gin e mech a n ica l pr oblem .
Per for m NO START VERIF ICATION - VER-1.
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DRI V EABI LI T Y - DI ESEL
*EN GIN E WILL N OT CRAN K — Co nt i n u ed