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Dodge Sprinter 2006 - Page 798

Dodge Sprinter 2006
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(6) In st all the front wh eels.
(7) Lower th e vehicle.
INSTALLATION - REAR (SRW)
(1) In st all th e bra ke caliper t o brake ca liper
adapter (Fig. 11). Tighten th e guide bolt to 25 N·m
(221 in. lbs.) for M8 bolt or 30 N·m (266 in. lbs.) for
M10 bolt.
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(2) In st all the brake hose at the brake caliper (Fig.
11). Tighten t he bolt to 14 N·m (124 in. lbs.).
(3) In st all the wear indica tor cable an d t he wea r
indicator (Fig. 11). Tighten to 10 N·m (89 in. lbs.).
(4) Bleed t he brake system.
(5) Check the br ake system for any leaks.
(6) In st all th e rea r wh eels (Refer t o 22 - TIRES/
WHEELS/WHEELS - INSTALLATION).
(7) Lower th e vehicle.
INSTALLATION - REAR (DRW)
(1) In st all th e bra ke caliper t o brake ca liper
adapter (Fig. 12). Tighten th e gu ide bolt to 25 N·m
(221 in. lbs.) for M8 bolt or 30 N·m (266 in. lbs.) for
M10 bolt.
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(2) In st all the brake hose at the brake caliper (Fig.
12). Tight en the bolt to 14 N·m (124 in . lbs.).
(3) In st all the wear indica tor cable an d t he wea r
indicator (Fig. 12). Tighten to 10 N·m (89 in. lbs.).
(4) Bleed t he brake system.
(5) Check the br ake system for any leaks.
(6) In st all th e rea r wh eels (Refer t o 22 - TIRES/
WHEELS/WHEELS - INSTALLATION).
(7) Lower th e vehicle.
DI SC BRAK E CALI PER
ADAPT ER
REM OVAL
REMOVAL - FRONT
(1) Unscr ew the ca p from t he bra ke flu id reservoir.
(2) Raise and support the vehicle.
(3) Remove t he front wheels (Refer to 22 - TIRES/
WHEELS/WHEELS - RE MOVAL).
(4) Remove the disc brake caliper from th e ca liper
adapter (Refer to 5 - BRAKE S/H YDRAULIC/ME-
CHANICAL/DISC BRAKE CALIP ERS - RE MOVAL).
(5) Remove t he disc bra ke pads (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOE S - REMOVAL).
(6) Remove the disc bra ke ca liper a da pt er.
REMOVAL - REAR
(1) Unscr ew the ca p from t he bra ke flu id reservoir.
(2) Raise and support the vehicle.
(3) Remove th e rea r wheels (Refer to 22 - TIRES/
WHEELS/WHEELS - INSTALLATION).
(4) Remove the disc bra ke ca liper.
(5) Remove the disc bra ke pa ds.
(6) Remove the disc bra ke ca liper a da pt er.
INSTALLATION
INSTALLATION - FRONT
(1) In st all t he brake caliper adapter to t he steerin g
knu ckle. Tight en to 170 N·m (125 ft. lbs.).
(2) In st all the disc br ake sh oes (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOE S - INSTALLATION).
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(3) In st all t he disc br ake caliper. Tigh ten t he bolt
to 14 N·m (124 in. lbs.) (Refer to 5 - BRAKES/HY-
DRAULIC/MECHANICAL/DISC BRAKE CALIPERS
- INSTALLATION).
(4) In st all the front wheels (Refer to 22 - TIRES/
WHEELS/WHEELS - INSTALLATION).
(5) Lower th e vehicle.
INSTALLATION - REAR
(1) In st all the brake ca liper adapter to the a xle
mount. Tighten to 90 N·m (66 ft. lbs.) for M12X1.5
bolt or 170 N·m (125 ft. lbs.) for M14X1.5 bolt.
(2) In st all the disc brake pa ds (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOE S - INSTALLATION).
NOTE: Do not install the brake hose twisted and
ensure freedom of movement.
(3) In st all the disc br ake caliper (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/DISC
BRAKE CALIPE RS - INSTALLATION).
(4) In st all th e rea r wh eels (Refer t o 22 - TIRES/
WHEELS/WHEELS - INSTALLATION).
(5) Lower th e vehicle.
5-14 BRAKES-BASE VA

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