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Chapter 3 Removal and Replacement Procedures (RRPs)
19) Disconnect the connector (P/J141) of the INTERLOCK S/W 5V from the HARNESS ASSEMBLY
LVPS (PL 9.1) (Figure 1).
20) Disconnect the connector (P/J45) of the INTERLOCK S/W 24V from the LVPS (PL 9.1.5) (Figure
1).
21) Disconnect the connectors (P/J46 and P/J47) of the HARNESS ASSEMBLY FUSER from the
LVPS (Figure 1).
22) Remove the 3 screws (gold, 6mm) securing the GUIDE CRU LEFT to the frame (Figure 1).
23) Remove the GUIDE CRU LEFT from the frame.
When removing GUIDE CRU LEFT, pressing LINK GEAR 3 in the direction of the arrow
helps to remove GUIDE CRU LEFT easily.
Replacement
1) Install the GUIDE CRU LEFT to the frame.
When installing, make sure that the LEVER LINK (PL 6.1) is attached to the GUIDE CRU
LEFT (Figure 1).
2) Install the GUIDE CRU LEFT to the frame using the 3 screws (gold, 6mm).
After installing the GUIDE CRU LEFT, touch the LINK GEAR 3 with your finger. Make
sure that your finger can feel the LINK GEAR 3 move inward, when the LEVER LINK is
pulled up.
3) Connect the connectors (P/J46 and P/J47) of the HARNESS ASSEMBLY FUSER to the LVPS (PL
9.1.5).
4) Connect the connector (P/J45) of the INTERLOCK S/W 24V to the LVPS.
5) Connect the connector (P/J141) of the INTERLOCK S/W 5V to the HARNESS ASSEMBLY LVPS
(PL 9.1).
6) Secure the HARNESS ASSEMBLY FUSER (PL 6.1) attached to the GUIDE CRU LEFT to the
frame using harness clamp.
7) Install the connector (P/J46 and P/J47) of the HARNESS ASSEMBLY FUSER to the frame.
8) Install the SHIELD PLATE LVPS (PL 9.1) (RRP8.1).
9) While lifting up the 150 FEEDER ASSEMBLY, install the MOTOR COVER (PL 8.1) (RRP8.1).
10) Install the SHIELD PLATE ROS (PL 6.1) (RRP6.3).
11) Install the ROS ASSEMBLY (PL 6.1) (RRP6.1).
Be careful not to drop or strike the ROS Assembly with any tools or other objects.
12) Install the DUCT FRONT (PL 6.1) (RRP6.2).
13) Install the GUIDE TRAY LEFT (PL 5.1) (RRP5.8).
14) Install the BTR ASSEMBLY (PL 6.1) (RRP6.9).
15) Install the FUSER ASSEMBLY (PL 6.1) (RRP6.8).
16) Install the COVER FRONT (PL 1.1) (RRP1.5).
17) Install the COVER TOP (PL 1.1) (RRP1.4).
18) Install the 500 EXIT ASSEMBLY (PL 7.1) (RRP7.2).
19) Install the COVER EXIT 500 (PL 1.1) (RRP7.1).
20) Install the COVER RIGHT (PL 1.1) (RRP1.2).
21) Install the COVER LEFT (PL 1.1) (RRP1.3).
22) Install the COVER REAR (PL 1.1) (RRP1.1).