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A8 2003
Audi A8 2003 User Manual
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Protected by copyright. Copying for priv
ate or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI A
G. AUDI AG does not guarantee or accept any liability
with respect to the correctness of in
formation in this document. Copyright by AUDI AG.
3.9
Removing and installing rear shelf trim
and filler piece
Removing filler piece
–
Press the filler piece -3- upwards out of the holder -2-.
Removing rear shelf trim
Filler piece -3- removed
–
Unclip the rear shelf trim -1-.
Audi A8 2003 ➤
General body repairs, interior - Edition 07.2011
346
Rep. gr.72 - Seat frames
355
357
Table of Contents
Default Chapter
3
Table of Contents
3
Technical Data
11
Routing and Attaching Pipes/Hoses and Wiring
11
Contact Corrosion
12
Interior Equipment
13
Shelves / Trim Panels
13
Exploded View of Glove Box/Knee Bolster
14
Removing and Installing Glove Box/Knee Bolster
15
Removing and Installing Glove Box Lid
17
Removing and Installing Cushioning Mechanism for Glove Box Lid/Knee Bolster
19
Exploded View of Storage Compartment/Knee Bolster (Driver's Side)
19
Removing and Installing Storage Compartment/Knee Bolster (Driver's Side)
20
Removing Storage Box from Storage Compartment and Installing
21
Removing and Installing Steering Column Trim
22
Removing and Installing Coin Holder
23
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
26
Centre Console Without Extension - Overview of Fitting Locations
27
2. Removing and Installing Centre Console Without Extension
27
Exploded View of Centre Console Without Extension
28
Removing and Installing Centre Console
29
Removing and Installing Floor Covering Rod (Rear and Front)
39
Removing and Installing Air Conditioner Operating Unit (Front)
39
Removing and Installing Ashtray (Front)
41
Renewing Trim for Ashtray (Front)
42
Removing and Installing Cigarette Lighter (Front)
43
Removing and Installing Trim for Centre Console with Multimedia Operating Unit
43
Removing and Installing Front Centre Console Cup Holder
44
Removing and Installing Front Centre Console Cup Hold- er
44
Removing and Installing Rear Vent (2-Zone Climate Control)
45
Removing and Installing Trim for Rear Centre Console (Rear Vent, 2-Zone Climate Control)
47
Removing and Installing Rear Cigarette Lighter (Rear Vent, 2-Zone Climate Control)
47
Removing and Installing Storage Compartment (Rear)
48
Renewing Trim for Storage Compartment (Rear)
48
Renewing Trim for Storage Compartment (Rear)", Page
48
Removing and Installing Centre Console Storage Compartment (One-Piece Centre Armrest)
49
Removing and Installing Centre Console Storage Com- Partment (One-Piece Centre Armrest)
49
Removing and Installing Centre Console Storage Compartment (Split Centre Armrest)
49
Removing and Installing Centre Console Storage Com- Partment (Split Centre Armrest)
49
Removing and Installing Rear Vent (4-Zone Climate Control)
51
Removing and Installing Rear Air Conditioner Operating Unit (4-Zone Climate Control)
53
Removing and Installing Rear Cigarette Lighter (Rear Vent, 4-Zone Climate Control)
54
Removing and Installing Trim for Rear Centre Console (Rear Vent, 4-Zone Climate Control)
54
Removing and Installing Rear Air Distributor and Rear Air Duct (2 and 4-Zone Climate Control)
55
Removing and Installing Rear Vent Warm Air and Cold Air Flap Control Motor (Left-Side/Right- Side)
56
Removing and Installing Rear Vent Warm Air and Cold Air Flap Control Motor (Left-Side/Right-Side)
56
Removing and Installing Rear Centre Console Temperature Sensor (Left-Side/Right-Side)
57
Removing and Installing Rear Centre Console Temper- Ature Sensor (Left-Side/Right-Side)
57
Removing and Installing Centre Console Bracket, Centre Armrest Bracket and Bracket for Air Conditioner Operating Unit/Ashtray (Front)
57
Removing and Installing Centre Console with Extension
59
Centre Console with Extension - Overview of Fitting Locations
59
Exploded View of Centre Console with Extension
60
Removing and Installing Centre Console with Extension
61
Removing and Installing Extension for Centre Console
69
Removing and Installing Cup Holder Unit with Small Storage Compartment Lid
71
Removing and Installing Small Storage Compartment
71
Removing and Installing Lid for Cup Holder and Small Storage Compartment
72
Removing and Installing Frame for Cup Holder Unit with Small Storage Compartment Lid
72
Removing and Installing Large Storage Compartment
73
Removing and Installing Sliding Cover for Large Storage Compartment
74
Removing and Installing Sockets in Large Storage Compartment
74
Removing and Installing Bracket for Centre Console Extension
75
Bracket for Centre Console Extension (Front)
77
Bracket for Centre Console Extension (Rear)
78
Removing and Installing Rear Air Distributor and Rear Air Duct
78
Removing and Installing Intermediate Piece for Air Duct
80
Removing and Installing Rear Vent and Rear Climatronic Operating and Display Unit
81
Removing and Installing Centre Console Storage Compartment (Split Centre Armrest)
82
With Respect to the Correctness of Information in this Document. Copyright by AUDI AG
82
Removing and Installing Centre Armrest (One-Piece)
85
Dismantling and Assembling Centre Armrest (One-Piece)
87
Removing and Installing Bracket for Centre Armrest
88
Removing and Installing Centre Armrest Stop
89
Removing and Installing Carrier for Centre Armrest
90
Removing and Installing Padding for Centre Armrest (One-Piece)
91
Removing and Installing Cover Panel for Centre Armrest (One-Piece)
92
Removing and Installing Gas Strut for Centre Armrest
92
Front Centre Armrest (Split)
94
Removing and Installing Centre Armrest (Split)
94
Removing and Installing Lower Support (Split Centre Armrest)
95
Dismantling and Assembling Centre Armrest (Split)
96
Removing and Installing Cover Panel for Centre Armrest (Split)
97
Removing and Installing Padding for Centre Armrest (Split)
97
Removing and Installing Split Centre Armrest Storage Compartment
98
Removing and Installing Lower Cover Panel for Centre Armrest (Split)
98
Removing and Installing Trim
99
Removing and Installing Storage Compartment Light
100
Separating Centre Armrest (Split)
100
Interior Mirror
102
Removing and Installing Interior Mirror
102
Checking Operation of Automatic Anti-Dazzle Interior Mirror
103
Passenger Protection
104
Safety Regulations and Test Methods for Pyrotechnic, Electrical and Mechanical Components
104
Of the Restraint System
104
General Safety Regulations
105
Storage, Transportation and Disposal of Airbag, Belt Tensioner and Battery Isolator Units (Pyrotechnic Components)
106
Storage, Transportation and Disposal of Airbag, Belt Ten- Sioner and Battery Isolator Units (Pyrotechnic Components)
106
Additional Safety Regulations for Side Airbag
107
Additional Safety Regulations for Curtain Airbag
107
Safety Regulations for Crash Sensors (Pressure Sensors) for Front Side Airbag
108
Additional Safety Regulations for Working on Seat Occupied Sensor for Front Passenger's Airbag Deactivation - Country-Specific
108
Additional Safety Regulations for Working on Seat Occu- Pied Sensor for Front Passenger's Airbag Deactivation - Country- Specific
108
Procedure for Dealing with Seat Occupied Sensor for Front Passenger's Airbag Deactivation Following a Crash - Country-Specific
109
Procedure for Dealing with Seat Occupied Sensor for Front Passenger's Airbag Deactivation Following a Crash - Coun- Try-Specific
109
Replacing Pyrotechnic, Electrical and Mechanical Components of Restraint System Following an Accident
109
Checking Airbag Fastening Elements Following an Accident
111
Checking Airbag Fastening Elements Following an Acci- Dent
111
Accident Not Involving Airbag Triggering
111
Checking Seat Belts
112
Checking Webbing
112
Checking Automatic Belt Retractor (Locking Action)
113
Visual Inspection of Buckle
114
Functional Test of Buckle
114
Checking Guide Fittings and Latch Plate
114
Checking Fastening Elements and Anchorage Points Following an Accident
114
Checking Child Seat Restraint Function for Additional Child Seats (Not for Driver's Seat Belt) - Country-Specific
115
Checking Child Seat Anchors after an Accident (Isofix, Top Tether)
115
Checking Belt-Fastened Sensor for Rear Three-Point Seat Belts with Belt Tensioner
115
Checking Child Seat Restraint Function for Additional
115
Checking Belt-Fastened Sensor for Rear Three-Point Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not Seat Belts with Belt Tensioner
115
Seat Belts
116
Seat Belt Anchorage Points (Block Diagram)
116
Outer Floor Panel Anchorage Point
117
Removing and Installing Three-Point Seat Belt
117
Removing and Installing Belt Height Adjuster
119
Removing and Installing Rear Three-Point Seat Belt
119
Removing and Installing Third Rear Three-Point Seat Belt (Fixed Rear Seat Backrest)
121
Removing and Installing Rear Outer Floor Panel Anchorage Point
123
Removing and Installing Rear Outer Floor Panel Anchorage Point with Electrically Operated
124
Individual Seats
124
Centre Floor Panel Anchorage Points
124
Removing and Installing Centre Floor Panel Anchorage Points (Buckle) with Electrically Operated Individual Seats
126
Replacing Belt Buckle
126
Specific)
126
Servicing Airbag
128
General View of Fitting Locations
128
Removing and Installing Airbag Control Unit (J 234)
129
Removing and Installing Battery Cut-Off Relay J655
130
Removing and Installing Battery Isolation Igniter N253
131
Servicing Driver Side Airbag N95
133
Removing and Installing Driver Side Airbag Unit N95
133
Removing and Installing Steering Wheel
136
Removing and Installing Airbag Coil Connector and Return Ring with Slip Ring F138
138
Servicing Front Passenger Side Airbag N131
140
Removing and Installing Front Passenger Side Airbag N131
140
Removing and Installing Key Operated Switch to Deactivate Front Passenger Side Airbag E224
142
Service Installation of Key Operated Switch to Deactivate Front Passenger Side Airbag E224
143
Removing and Installing „PASSENGER AIRBAG OFF" Lamp K145
144
Servicing Side Airbags
145
Removing and Installing Front Side Airbag
145
Removing and Installing Rear Side Airbag
147
Removing and Installing Rear Side Airbag (Individual Electrically Operated Rear Seat)
149
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
150
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
151
Servicing Curtain Airbag
152
Removing and Installing Curtain Airbag
152
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
152
Protected by Copyright. Copying for Private or Commercial Purposes, in Part or in Whole, Is Not
153
Removing and Installing Rear Deformation Element (Saloon)
154
Removing and Installing Rear Deformation Element (Vehicles with Long Wheelbase)
155
Removing and Installing Front Deformation Element
157
Removing and Installing Knee Airbag
159
Removing and Installing Driver's Knee Airbag
159
Removing and Installing Front Passenger's Knee Airbag
160
Removing and Installing Deformation Element for Driver's Knee Airbag
162
Removing and Installing Deformation Element for Front Passenger's Knee Airbag
164
Servicing Seat-Occupied Sensor for Front Passenger's Airbag Deactivation (Country-Specific)
166
Removing and Installing Seat Occupied Sensor
166
Replacing Rigid Foam Inserts
171
Deactivation of Rear Side Airbag with Fixed Backrest
172
Deactivation
172
Activation
172
Deactivation of Rear Side Airbag with Individual Electrically Operated Rear Seats
174
Deactivation
174
Activation
174
Servicing Airbag Crash Sensors
176
Removing and Installing Front Airbag Crash Sensor
176
Removing and Installing Front Side Airbag Crash Sensor
178
Removing and Installing Rear Side Airbag (Curtain Airbag) Crash Sensor
179
Removing and Installing ISOFIX Holder
181
Rear ISOFIX Holder with Fixed Rear Seat Backrest
181
Removing and Installing Rear ISOFIX Holder with Electrically Operated Individual Seats
183
Child Seat Anchor (USA, Canada)
184
Removing and Installing Child Seat Anchor
184
Trim, Insulation
185
Front Door Trim Panels
185
Exploded View of Fitting Locations
185
Exploded View of Door Trim Cable Routing
186
Removing and Installing Front Door Trim
186
Removing and Installing Trim Panel
188
Replacing Front Door Trim Decorative Trim
188
Removing and Installing Insulation
191
Removing and Installing Armrest
192
Removing and Installing Window Regulator Switch Module
193
Dismantling Armrest
193
Removing and Installing Mirror Adjustment Switch
194
Removing and Installing Interior Door Handle with Central Locking System Switch
194
Removing and Installing Door Warning Light and Footwell Light
195
Removing and Installing Interior Monitor Switch Module
195
Removing and Installing Hinged Pocket with Mount
195
Removing and Installing Hinged Pocket
197
Removing and Installing Filler Neck Compartment Lid/Rear Lid Release Switch
197
Rear Door Trim Panels
198
Exploded View of Fitting Locations
198
Exploded View of Door Trim Cable Routing
199
Removing and Installing Rear Door Trim
199
Removing and Installing Trim Panel
202
Removing and Installing Insulation
202
Removing and Installing Armrest
203
Removing and Installing Window Regulator Switch Module
203
Removing and Installing Door Warning Light and Footwell Light
204
Removing and Installing Treble Loudspeaker Trim
204
Removing and Installing Treble Loudspeaker
205
Removing and Installing Triangular Trim
205
Removing and Installing Interior Door Handle with Central Locking System Switch
205
Removing and Installing Hinged Pocket with Mount
206
Removing and Installing Hinged Pocket Without Mount
207
Removing and Installing Glasses Compartment - Vehicles with Long Wheelbase Only
208
Removing and Installing Mechanical Sun Blind
208
Removing and Installing Hook for Sun Blind
209
Removing and Installing Electric Sun Blind
210
Dash Panel
220
Exploded View of Fitting Locations
220
Removing and Installing Left Trim Panel
221
Removing and Installing Trim Panel with Switch Module on Right
222
Removing and Installing Dash Panel Vent
223
Removing and Installing Dash Panel Insert Trim Panel
224
Removing and Installing Trim Panel for Display Unit for Front Information Display and Operating Unit Control Unit J685
226
Removing and Installing Trim Panel above Glove Compartment
227
Removing and Installing Left or Right Defroster Vent
229
Removing and Installing Sunlight Penetration Photosensor G107 with Cap
230
Removing and Installing Centre Defroster Vent
230
Removing and Installing Indirect Ventilation Trim Panel
231
Removing and Installing Left Dash Panel End Trim
233
Removing and Installing Right Dash Panel End Trim
233
Removing and Installing Dash Panel
234
Central Tube
251
Exploded View of Fitting Locations
251
Separating Dash Panel from Central Tube
251
Roof Trim
255
Removing Moulded Headliner
255
Removing and Installing Sun Visor
257
Removing and Installing Sun Visor Mount
257
Removing and Installing Roof Reinforcement
258
Trim Panels
259
Removing and Installing Upper A-Pillar Trim
260
Removing and Installing Roof Grab Handle
261
Removing and Installing Lower A-Pillar Trim
263
Removing and Installing Upper and Lower A-Pillar Intermediate Piece
263
Removing and Installing Foot Rest
263
Removing and Installing Upper B-Pillar Trim
264
Removing and Installing Lower B-Pillar Trim
266
Removing and Installing C-Pillar Trim
266
Removing and Installing Rear Wheel Housing Trim
268
Removing and Installing D-Pillar Trim
268
Removing and Installing Coat Hook
270
Removing and Installing Narrow D-Pillar Trim
270
Removing and Installing Roof End Trim
272
Removing and Installing Rear Shelf
272
Removing and Installing Electric Rear Window Sun Blind
274
Removing and Installing Rear Shelf Replacement Parts
276
Removing and Installing Floor Covering
277
Removing and Installing Box for Tool Kit and Hazard Warning Triangle
278
Removing and Installing Rear Lid Trim
279
Removing and Installing Emergency Release Handle
280
Removing and Installing Grip Moulding
281
Removing and Installing Button to Close Rear Lid in Luggage Compartment E406
281
Removing and Installing Rear Cross Panel Trim
282
Removing and Installing Luggage Compartment Side Trim
283
Removing and Installing Luggage Compartment Socket
284
Removing and Installing Ventilation Grille
284
Separating Luggage Compartment Side Trim and Drip Rail Trim/Assembling
285
Removing and Installing Back Panel Trim
285
Removing and Installing Luggage Compartment Floor Covering
287
Removing and Installing Rear Shelf Lower Trim
288
Removing and Installing Fastening Rings
288
Seat Frames
290
Front Seats (Memory Seat, Electrically Operated Seat)
290
Removing and Installing Seat
292
Connecting Airbag Adapter VAS 6229
294
Unplugging Connector for Side Airbag
295
Pin Assignment of Emergency Power Supply Connector
295
Removing and Installing Front Runner Cover
296
Removing and Installing Rear Runner Cover
297
Bump Stop for Front Passenger's Seat (USA)
298
Removing and Installing Front Seat Backrest
298
Replacing Seat Pan
301
Removing and Installing Side Trim on Sill Panel Side
302
Removing and Installing Side Trim on Tunnel Side
303
Removing and Installing Front Trim
303
Removing and Installing Seat Side Trim Holder
304
Removing and Installing Seat Adjustment Switch
305
Removing and Installing Switch for 4-Way Lumbar Support
305
Removing and Installing Seat and Steering Column Adjustment Control Unit with Memory J136 / Front Passenger Seat Adjustment with Memory Control Unit J521
305
Removing and Installing Connector Point
306
Removing and Installing Seat Longitudinal Adjustment Motor
306
Replacing Seat Upper Frame
309
Replacing Seat Pan
311
Removing and Installing Safety Latch
311
Removing and Installing Seat Height Adjustment Motor
312
Removing and Installing Seat Angle Adjustment Motor
314
Removing and Installing Seat Cushion Extension Motor
315
Removing and Installing Backrest Adjustment Motor
316
Removing and Installing Upper Backrest Cover Panel
319
Removing and Installing Lower Backrest Cover Panel
320
Removing and Installing 4-Way Lumbar Support
321
Removing and Installing Lumbar Support Adjustment Motors
322
Removing and Installing Head Restraint Adjustment Motor
323
Removing and Installing Upper Backrest Adjustment Motor
324
Removing and Installing Electrically Operated Head Restraint
325
Removing and Installing Electrically Operated Head Re- Straint
325
Removing and Installing Motor for Head Restraint Adjustment with Active Head Restraint Unit
326
Removing and Installing Motor for Head Restraint Ad- Justment with Active Head Restraint Unit
326
Removing and Installing Seat Ventilation Unit (Seat Pan)
327
Removing and Installing Seat Ventilation Unit (Backrest)
327
Removing and Installing Seat Ventilation Unit
327
Rest)
327
Removing Rear Footwell Light
328
Electrically Operated Front Seat Wiring
328
Rear Seats
342
Special Tools and Workshop Equipment Required
342
Removing and Installing Rear Seat Bench
343
Removing and Installing Rear Seat Backrest
344
Removing and Installing Centre Armrest
345
Dismantling Centre Armrest
346
Removing and Installing Cup Holder
346
Removing and Installing Centre Mount
346
Removing and Installing Head Restraints
347
Removing and Installing Centre Head Restraint
348
Removing and Installing Centre Head Restraint Blind
348
Dismantling Centre Head Restraint
349
Removing and Installing Slide-In Locking Mechanism for Centre Head Restraint
349
Removing and Installing Backrest Mat
350
Electrically Operated Individual Rear Seats
351
Exploded View of Electrically Operated Individual Rear Seat Components
351
Removing and Installing Centre Section
351
Removing and Installing Seat Pan
352
Removing and Installing Individual Rear Seat
353
Removing and Installing Backrest Holder
354
Seat Centre Section Holders
354
Removing and Installing Backrest Centre Section
355
Removing and Installing Release Handle for Backrest Centre Section
355
Removing and Installing Rear Shelf Trim and Filler Piece
356
Removing and Installing Mounting Plate for Control Units
357
Separating Rear Seat Adjustment with Memory Control Unit J522 from Mounting Plate
357
Separating Driver Side J674 and Front Passenger Side J675 Rear Seat Ventilation Control Unit from Mounting Plate
358
Removing and Installing Side Trim on Sill Panel Side
359
Removing and Installing Lumbar Support Adjustment Switch
360
Removing and Installing Seat Adjustment Switch
360
Removing and Installing Side Trim on Tunnel Side
360
Removing and Installing Front Trim
361
Removing and Installing Seat Ventilation Unit (Seat Pan)
361
Removing and Installing Seat Ventilation Unit (Backrest)
361
Motor
364
Motor
365
Removing and Installing Upper Backrest Adjustment Motor V232
365
Removing and Installing Rear Left Seat V127 and Rear Right V128 Lumbar Support Longitudinal Adjustment Motor with Four-Way Lumbar Support
366
Removing and Installing Rear Left Seat Lumbar Support Height Adjustment Motor V225 and V225
367
Removing and Installing Outer Seat Belt Retainer
368
Removing and Installing Head Restraint
368
Seat - Padding, Covers
369
Front Seat Covers and Padding (Memory Seat, Electrically Operated Seat)
369
Removing and Installing Seat Pan Cover and Padding (Sports Seat)
370
Removing and Installing Seat Cushion Extension Trim
372
Removing and Installing Seat Side Padding and Cover
373
Removing and Installing Backrest Cover and Padding (Sports Seat, Standard Seat)
374
Removing Head Restraint Guides
376
Removing Head Restraint Guides (Convenience Seat)
376
Removing and Installing Seat Heating Element (Sports Seat)
377
Removing and Installing Seat Side Padding Heating Elements (Bonded)
377
Removing and Installing Seat Side Padding Heating El- Ements (Bonded)
377
Removing and Installing Seat Heating Element
377
Removing and Installing Backrest Heating Element
378
Removing and Installing Backrest Heating Elements (Bonded)
378
Removing and Installing Head Restraint Cover and Padding
379
Removing and Installing Head Restraint Cover and Pad- Ding
379
Rear Seat Covers and Padding
380
Removing and Installing Cover and Padding for Rear Seat Bench
381
Removing and Installing Cover and Padding for Rear Seat Backrest
383
Removing Head Restraint Guides with Backrest in Position
385
Removing Head Restraint Guides with Backrest Removed
385
Removing and Installing Head Restraint Cover and Padding
386
Covers and Padding for Electrically Operated Individual Rear Seats
387
Removing and Installing Cover and Padding for Seat Pan
387
Removing and Installing Cover and Padding for Individual Rear Seat
389
Removing and Installing Centre Section Cover
392
Removing Head Restraint Guides
392
Removing and Installing Head Restraint Cover and Padding
392
Removing and Installing Seat Heating Element
393
Removing and Installing Backrest Heating Element
393
Gas, Water, Electricity
394
Servicing Refrigerator Box
394
Exploded View of Components
394
Removing and Installing Refrigerator Box
395
Removing and Installing Thermostat
396
Removing and Installing Contact Switch for Refrigerator Box Interior Light
397
Removing and Installing LED for Operation Indicator
398
Removing and Installing LED for Refrigerator Box Interior Light
400
Removing and Installing Battery Monitor
400
Removing and Installing Control Unit for Refrigerator Box Compressor
401
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Maintenance
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Audi A8 2003 Specifications
General
Brand
Audi
Model
A8 2003
Category
Automobile
Language
English
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