EasyManua.ls Logo

Dodge Sprinter 2006 - Page 727

Dodge Sprinter 2006
2315 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
(6) Seperat e th e tie rod off the steer ing knuckle
(Fig. 8) using special tool C-3894A.
NOTE: In order to remove tension from the strut,
Raise the lower control arm approximately 10 mm
with a jack.
(7) Remove the st rut bolts from the steerin g
knu ckle (Fig. 8).
(8) Remove the st op plate bolts and rota te the
plate upwards wit h the stabilizer link a ttached (Fig.
8).
(9) Lower th e lower con trol arm .
(10) Remove the lower ball joint nut from th e
st eering knu ckle (Fig. 8).
(11) Sepa rat e the lower ball joint fr om the kn uckle
using specia l tool 9282.
(12) Remove the lower contr ol arm nu ts a nd bolts
from the fram e (Fig. 8).
(13) Remove th e lower con trol arm .
INSTALLATION
(1) In st all the lower control a rm to the frame.
Hand t ighten the nut s a nd bolt s.
NOTE: In order to remove tension from the strut,
Raise the lower control arm approximately 10 mm
with a jack.
(2) In st all the lower ball join t into the steering
knu ckle. Tight en to 280 N·m (206 ft. lbs.).
(3) In st all the str ut bolt s to the steerin g knuckle
(Fig. 8). Tighten to 185 N·m (136 ft. lbs.).
(4) In st all th e stop pla te (Refer to2-SUSPEN-
SION/FRONT/SP RING STOP PLATES - INSTALLA-
TION).
(5) Lower th e lower con trol arm .
(6) Attach the tie rod to the steer ing kn uckle (F ig.
8). Tighten t he nu t to 130 N·m (96 ft. lbs.)
(7) In st all th e disc brake ca liper adapter (Refer to
5 - BRAKES/HYDRAULIC/MECH ANICAL/DISC
BRAKE CALIPER ADAPTER - INSTALLATION)
(Fig. 8).
(8) In st all the front tire & wh eel a ssembly (Refer
to 22 - TIRE S/WHEE LS/WHE ELS - INSTALLA-
TION).
(9) Lower th e vehicle.
(10) Remove the spring blocks between t he sprin g
and the spring cla mp plates, While th e vehicles
wheels are on the grou nd.
(11) Roll th e vehicle approxima tely 1 mm forwa rds
and the backwards, and r ock firmly.
(12) Tighten the lower contr ol arm nuts an d bolts
to th e frame to 150 N·m (110 ft. lbs.) (F ig. 8).
(13) Apply brake to actuate br ake pressur e.
SPRI N G
REMOVAL
(1) To d o t h i s n e x t s t e p t h e v e h i c le m u s t b e
on the ground. Rem ove th e front and r ear bolts on
the left an d r igh t spring clamp plates (F ig. 9).
(2) Raise and support the vehicle.
(3) Remove the front wh eels.
(4) Remove the br ake caliper adapter (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/DISC
BRAKE CALIPE R ADAPTE R - RE MOVAL). Do not
allow the caliper to hang by the hose, support
th e ca lip e r a c c o rd in g ly.
(5) Remove the ABS sen sor from the mount ing
bore in the st eering knu ckle (Fig. 9).
(6) Remove the outer tie r od reta ining nut and
sepa rat e the tie rod from the knuckle (Fig. 9) using
special tool C-3894A.
NOTE: In order to remove tension from the strut,
Raise the lower control arm approximately 10 mm
with a jack.
(7) Remove the st rut bolts from the steerin g
knu ckle.
(8) Remove both stop pla te bolts and rotate the
plates u pwards with th e stabilizer link att ached.
(9) Lower th e lower con trol arm .
(10) Remove the lower ball joint nut from th e
st eering knu ckle.
Fig. 8 LOWER CONTROL ARM
1 - STRUT
2 - LOWER CONTROL ARM BOLT
3 - STOP PLATE BOLT
4 - STOP PLATE
5 - CALIPER ADPTER BOLT
6 - DISC BRAKE CALIPER
7 - LOCKING BOLT
8 - DISC BRAKE ROTOR
9 - OUTER TIE ROD END RETAINING NUT
10 - OUTER TIE ROD END
11 - LOWER BALL JOINT NUT
12 - LOWER BALL JOINT
13 - LOWER CONTROL ARM NUTS
14 - STRUT BOLT
VA FRONT 2 - 7

Table of Contents