Terex MHL360 E - Maintenance and Service

CONTENTS
MHL360 E
7 Maintenance and service ......................................................................................... 7.1
7.1 n Safety and environmental protection ......................................................................... 7.1
7.1.1 Safety rules .............................................................................................................. 7.1
7.1.2 Safe working positions ............................................................................................. 7.2
7.1.3 Discharging residual pressure in the hydraulic circuit ............................................... 7.3
7.1.4 Battery isolator switch .............................................................................................. 7.4
7.1.5 Regeneration key switch .......................................................................................... 7.4
7.2 General information ........................................................................................................ 7.5
7.2.1 Maintenance and wearing parts ............................................................................... 7.5
7.2.2 Disposal of fuels, lubricants and coolants ................................................................ 7.5
7.2.3 Regular oil analyses ................................................................................................. 7.5
7.2.4 Welding ................................................................................................................... 7.6
7.2.5 Crack test on the machine ....................................................................................... 7.7
7.3 Fuels, lubricants and coolants ........................................................................................ 7.8
7.3.1 Filling quantities ....................................................................................................... 7.9
7.3.2 Specifications for fuels, lubricants and coolants ..................................................... 7.10
7.3.3 Alternative recommendations for other temperature ranges .................................. 7.12
7.3.4 Biodegradable hydraulic fluid PANOLIN HLP SYNTH 46 ....................................... 7.12
7.3.5 Notes for use in winter ........................................................................................... 7.13
7.4 Jobs before putting the machine into operation ............................................................ 7.14
7.4.1 Checking the engine oil level ................................................................................. 7.14
7.4.2 Fuel system ........................................................................................................... 7.15
7.4.3 Cooling system ...................................................................................................... 7.17
7.4.4 Check hydraulic oil level......................................................................................... 7.18
7.4.5 Cleaning the cooler ...............................................................................................
. 7.19
7.4.6 Tires ...................................................................................................................... 7.20
7.4.7 Oil level check ........................................................................................................ 7.20
7.4.8 Electrical equipment .............................................................................................. 7.21
7.5 Overview of lubricating points ....................................................................................... 7.22
7.5.1 Automatic central lubrication system for uppercarriage, loading equipment and
work attachment mounting ..................................................................................... 7.25
7.5.2 Grab spherical plain bearing .................................................................................. 7.26
7.5.3 Filling the grease container on the uppercarriage .................................................. 7.26
7.5.4 Cab door ................................................................................................................ 7.27
7.6 Monitoring, maintenance and inspection plans ............................................................. 7.28
7.6.1 Initial inspection (delivery inspection) ..................................................................... 7.28
7.6.2 Daily and weekly tasks ........................................................................................... 7.29
7.6.3 Weekly tasks ......................................................................................................... 7.30
7.6.4 Maintenance and inspection plan ........................................................................... 7.31
7.7 Inspection and maintenance work ................................................................................ 7.35
7.7.1 Exhaust system with diesel particle filter ................................................................ 7.35
7.7.2 Engine oil ............................................................................................................... 7.35
7.7.3 Fuel system ........................................................................................................... 7.38
7.7.4 Air cleaner ............................................................................................................. 7.45
7.7.5 Cooling system ...................................................................................................... 7.48
7.7.6 Checking and adjusting valve lash ......................................................................... 7.51