Austro Engine E4 Series - Page 473

E4 Series
Maintenance Manual
Reciprocating
Engine
E4.08.04
Rev. 29
Page 1
85 - Contents
01-Jul-2020
Table of Contents
Chapter 85
85-00-00 Reciprocating Engine....................................................................................... 1
1. General .............................................................................................................................. 1
2. System Description/Operation ............................................................................................. 1
A. Governor ........................................................................................................................ 7
Troubleshooting Information ........................................................................................... 101
1. General ........................................................................................................................... 101
85-10-00 Reciprocating Engine - Front Section .......................................................... 201
1. General ........................................................................................................................... 201
2. Special Tools ................................................................................................................... 201
3. Injector Cover ................................................................................................................. 201
A. Remove the Injector Cover ........................................................................................... 201
B. Install the Injector Cover.............................................................................................. 202
4. Gearbox .......................................................................................................................... 207
A. Remove the Gearbox ................................................................................................... 207
B. Install the Gearbox ...................................................................................................... 208
C. Remove the optional Gearbox Oil Cooler ....................................................................... 213
D. Install the optional Gearbox Oil Cooler .......................................................................... 213
E. Remove and examine the magnetic drain plug .............................................................. 215
F. Install the magnetic drain pug ...................................................................................... 216
G. Remove the Gearbox Oil Filter ...................................................................................... 218
H. Install the Gearbox Oil Filter ......................................................................................... 219
I. Remove the Gearbox Temperature Sensor .................................................................... 220
J. Install the Gearbox Temperature Sensor ....................................................................... 220
K. Gearbox Oil ................................................................................................................. 222
(a) Drain the gearbox oil ........................................................................................ 222
(b) Fill the gearbox oil ............................................................................................ 222
5. Two-Mass-Flywheel ......................................................................................................... 223
A. Remove the Two-Mass-Flywheel ................................................................................... 223
B. Install the Two-Mass Flywheel ...................................................................................... 224
C. Examine the Hub ......................................................................................................... 229
D. Examine the Two-Mass Flywheel .................................................................................. 231
E. Replace the Two-Mass Flywheel ................................................................................... 249
F. Clean the Two-Mass Flywheel ....................................................................................... 250
G. Mark the Two-Mass Flywheel after inspection ................................................................ 252
H. Assembly the Two-Mass Flywheel ................................................................................. 253
I. Pack and Ship the Two-Mass Flywheel .......................................................................... 253
6. Engine carrier mounting gearbox ...................................................................................... 254
A. Repair the damaged threads ........................................................................................ 254
7. Gearbox Shaft Seal .......................................................................................................... 257
A. Remove the Gearbox Shaft Seal ................................................................................... 257
B. Install the Gearbox Shaft Seal ...................................................................................... 258
85-20-00 Reciprocating Engine - Power Section ........................................................ 260
1. Crankshaft Cover ............................................................................................................. 260