Part 1 - Installation Overview48
Before You Start48
The First Step - Checking the Press49
Installation Guidelines49
Figure 2 - 1. Installation Overview51
Overview of the Installation52
How to Connect Wires to Terminal Block Connectors52
How to Terminate Cable Shields53
Part 2 - Install and Wire WPC54
Mounting the WPC Control Enclosure55
Install WPC Without Enclosure56
Wiring the WPC57
- Slide Adjust Considerations57
Connecting AC Wiring to WPC57
Figure 2 - 6. Setting Voltage Selector Switch58
Installing and Wiring Dual Safety Valve and Sensors for Clutch and Counterbalance Air Pressure59
- Dual Safety Valve59
- Air Pressure Sensors or Switches60
Install the Resolver63
- Mounting and Wiring the Resolver64
- If You Replace Your Resolver65
Install the Overrun Limit Sensor Magnetic Switch66
- Planning Your Overrun Sensor Installation67
- Mounting the Overrun Sensor Magnetic Switch67
- Wiring the Overrun Sensor Magnetic Switch68
Mounting and Wiring the Operator Station and Light Curtain(S)69
- Figure 2 - 9. Operator Station, Side Buttons70
- Using a Light Curtain on Your Press71
- Mounting the Operator Station if You Do Not Use Light Curtains72
- Using Two Light Curtains on Your Press72
Connecting Other Wintriss Products to WPC72
Wiring WPC User Inputs74
Part 3 - Install and Wire WPC Options77
Wiring Lockout Relay (Optional)77
Wiring a Remote Reset Switch (Optional)78
Wiring Operator Mode Outputs (Optional)78
Wiring Foot Switch (Optional)79
Installing One-Hand Control (Optional)80
- Mounting One-Hand Control Switch80
- Figure 2 - 12. One-Hand Control Switch Dimensions81
- Light Curtain Break" Mode82
- Wiring One-Hand Control to WPC83
Wiring Automatic Single Stroke/External Trip84
Wiring Continuous on Demand84
Installing Multiple Operator Stations85
Auxiliary Outputs (Optional)86
- Wiring Auxiliary 1 Output (Optional)86
- Wiring Auxiliary 2 Output (Optional)87
- Wiring Auxiliary 3 Output (Optional)88
Wire a Keylock Switch to Prevent Changes to WPC Settings in Program and Run (Optional)88
Installing Flywheel Speed Sensor (Optional Hardware Required)89
Mounting and Wiring the Bar Control Enclosure (Optional)90
Part 4 - Install and Wire Smartpac91
Smartpac 2 the First Step-Checking the Press91
Installing Smartpac 2 Enclosure92
Figure 2 - 18. Smartpac 2 Mounting Dimensions, Enclosure93
Installing Smartpac 2 as a Panel Mount94
- Standard Enclosure Versus Optional Panel Mount94
- Preparation for Mounting Smartpac 2 Using Your Enclosure94
- Figure 2 - 19. Smartpac 2 Mounting and Cutout Dimensions, Panel Mount95
Wiring between WPC and Smartpac96
- Connecting Wpc's Resolver to Smartpac96
- Connecting Communications between Smartpac 2 and WPC97
Connecting AC Wiring between WPC and Smartpac 298
Connect Stop Circuits and Input Check Circuit to Smartpac 299
- Setting Input Check Voltage Switch99
Connecting Smartpac 2 to a Network101
Part 5 - Install Smartpac Options102
Adding or Upgrading Procampac or Dipropac102
- Connecting Programmable Cam Channels105
  - Making the Connections105
- Connecting Dipro Sensor Interface to Smartpac 2112
- Installing the Dipro Remote Connection Box114
- Set up High Speed Version of Smartpac 2 with WPC (Optional)116
- Wiring Setup Mode Circuit116
- Wiring a Sensor-Disabled Output (Optional)116
- Part 6 - Set up Smartpac2 with WPC117
- Turn on Power to Smartpac 2 and WPC118
- Problems at Startup120
- Verify Proper Installation of Procampac And/Or Dipropac Options122
- Initialize Press Parameters123
- Create and Load a Test Tool Number125
- Check and Set Direction of Resolver Rotation126
- Zero the Resolver127
- Set Top Stop Angle and Install Overrun Magnet129
  - Check Top Stop after You Change Top Stop Angle137
  - Prepare to Install Magnet for Overrun Limit Sensor138
  - Install Magnet for Overrun Sensor147
- Check the on and off Time of the Overrun Sensor148
- Part 7 - Perform Checkout Tests149
- WPC Power Supply Test151
- Check Safeguarding Devices152
- Check Dual Safety Valve (DSV) Wiring154
- Check the Emergency-Stop Circuit156
- Check the Top Stop Circuit157
- System Static Test158
- Anti-Tiedown Test160
- Anti-Repeat Test161
- Shadow Light Curtain Test162
- Single Stroke Mode Test with Light Curtain164
- Single Stroke Mode Test Without Light Curtain(S)167
- Continuous Mode Test with Light Curtain169
- Continuous Mode Test Without Light Curtain(S)171
- Foot Switch Test (with Optional Foot Switch)173
- One-Hand Control Switchtests (with Optional One-Hand Control)175
- Test for One-Hand Control with "Light Curtain Break" Mode176
- Test for One-Hand Control Without "Light Curtain Break" Mode177
- Bar Mode Control Test - Optional178
- User Inputs Test179
- Cam Channels Test (Optional - with Procampac)179
- Checkout Tests Complete179
- Part 8 - PC Board Illustrations and Wiring Tables180

Chapter 3 - Smartpac 2 Keyboard, Displays and Operating Modes193

Chapter 4 - Smartpac 2 with WPC Initialization Mode223

Chapter 5 - Smartpac 2 with WPC Program Mode295

Chapter 6 - Smartpac 2 with WPC Run Mode343

Chapter 7 - Smartpac 2 with WPC Fault Messages and Troubleshooting383405

Appendix A - OSHA Regulations and ANSI Standards449

Appendix B - Smartpac Preventive Maintenance (PM) Monitor (Optional)437459

Appendix C - Update Smartpac 2 Firmware475

Appendix D - Smartview Remote Viewing and E-Mail Setup477

Appendix E - Upgrade from Original Smartpac to Smartpac 2479

Appendix F - Replacing Smartpac 2 PC Board481

Brand	Honeywell
Model	SmartPAC 2
Category	Control Unit
Language	English

Honeywell SmartPAC 2 User Manual

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Honeywell SmartPAC 2 Specifications

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