1126800 SmartPAC 2 with WPC Integration
page ii Table of Contents
Chapter 2 – Installing WPC and SmartPAC 2, continued
Install the Overrun Limit Sensor Magnetic Switch...................................................................................44
Planning Your Overrun Sensor Installation .........................................................................................45
Mounting the Overrun Sensor Magnetic Switch ..................................................................................45
Wiring the Overrun Sensor Magnetic Switch ......................................................................................46
Mounting and Wiring the Operator Station and Light Curtain(s).............................................................47
Using a Light Curtain on Your Press ...................................................................................................49
Mounting the Operator Station if You Do Not Use Light Curtains......................................................50
Using Two Light Curtains on Your Press ............................................................................................50
Connecting Other Wintriss Products to WPC...........................................................................................50
Wiring WPC User Inputs..........................................................................................................................52
Part 3 – Install and Wire WPC Options....................................................................................................55
Wiring Lockout Relay (Optional).............................................................................................................55
Wiring a Remote Reset Switch (Optional) ...............................................................................................56
Wiring Operator Mode Outputs (Optional) ..............................................................................................56
Wiring Foot Switch (Optional) .................................................................................................................57
Installing One-hand Control (Optional)....................................................................................................58
Mounting One-hand Control Switch ....................................................................................................58
“Light Curtain Break” Mode................................................................................................................60
Wiring One-hand Control to WPC.......................................................................................................61
Wiring Automatic Single Stroke/External Trip ........................................................................................62
Wiring Continuous on Demand ................................................................................................................62
Installing Multiple Operator Stations........................................................................................................63
Auxiliary Outputs (Optional)....................................................................................................................64
Wiring Auxiliary 1 Output (Optional)..................................................................................................64
Wiring Auxiliary 2 Output (Optional)..................................................................................................65
Wiring Auxiliary 3 Output (Optional)..................................................................................................66
Wire a Keylock Switch to Prevent Changes to WPC Settings in Program and Run (Optional) ...............66
Installing Flywheel Speed Sensor (Optional Hardware Required) ...........................................................67
Mounting and Wiring the Bar Control Enclosure (Optional) ...................................................................68
Part 4 – Install and Wire SmartPAC.........................................................................................................69
SmartPAC 2 the First Step—Checking the Press .....................................................................................69
Installing SmartPAC 2 Enclosure .............................................................................................................70
Installing SmartPAC 2 as a Panel Mount..................................................................................................72
Standard Enclosure Versus Optional Panel Mount ..............................................................................72
Preparation for Mounting SmartPAC 2 Using Your Enclosure ...........................................................72
Wiring between WPC and SmartPAC ......................................................................................................74
Connecting WPC’s Resolver to SmartPAC .........................................................................................74
Connecting Communications Between SmartPAC 2 and WPC...........................................................75
Connecting AC Wiring Between WPC and SmartPAC 2.........................................................................76
Connect Stop Circuits and Input Check Circuit to SmartPAC 2...............................................................77
Setting Input Check Voltage Switch ....................................................................................................77
Connecting SmartPAC 2 to a Network.....................................................................................................79
Part 5 – Install SmartPAC Options ...........................................................................................................80
Adding or Upgrading ProCamPAC or DiProPAC....................................................................................80