SmartPAC 2 with WPC Integration 1126800
Table of Contents page iii
Chapter 2 – Installing WPC and SmartPAC 2, continued
Connecting Programmable Cam Channels ...............................................................................................83
Making the Connections ......................................................................................................................83
Connecting DiPro Sensor Interface to SmartPAC 2 .................................................................................90
Installing the DiPro Remote Connection Box ..........................................................................................92
Set Up High Speed Version of SmartPAC 2 with WPC (Optional) .........................................................94
Wiring Setup Mode Circuit ......................................................................................................................94
Wiring a Sensor-Disabled Output (Optional) ...........................................................................................94
Part 6 – Set Up SmartPAC 2 with WPC...................................................................................................95
Turn On Power to SmartPAC 2 and WPC................................................................................................96
Problems at Startup...................................................................................................................................98
Verify Proper Installation of ProCamPAC and/or DiProPAC Options ..................................................100
Initialize Press Parameters......................................................................................................................101
Create and Load a Test Tool Number.....................................................................................................103
Check and Set Direction of Resolver Rotation.......................................................................................104
Zero the Resolver....................................................................................................................................105
Set Top Stop Angle and Install Overrun Magnet....................................................................................107
Check Top Stop After You Change Top Stop Angle .........................................................................115
Prepare to Install Magnet for Overrun Limit Sensor..........................................................................116
Install Magnet for Overrun Sensor.....................................................................................................125
Check the ON and OFF Time of the Overrun Sensor.............................................................................126
Part 7 – Perform Checkout Tests ............................................................................................................127
WPC Power Supply Test ........................................................................................................................129
Check Safeguarding Devices..................................................................................................................130
Check Dual Safety Valve (DSV) Wiring................................................................................................132
Check the Emergency-Stop Circuit ........................................................................................................134
Check the Top Stop Circuit ....................................................................................................................135
System Static Test ..................................................................................................................................136
Anti-tiedown Test...................................................................................................................................138
Anti-repeat Test ......................................................................................................................................139
Shadow Light Curtain Test.....................................................................................................................140
Single Stroke Mode Test with Light Curtain..........................................................................................142
Single Stroke Mode Test Without Light Curtain(s)................................................................................145
Continuous Mode Test with Light Curtain .............................................................................................147
Continuous Mode Test Without Light Curtain(s)...................................................................................149
Foot Switch Test (with Optional Foot Switch).......................................................................................151
One-hand Control SwitchTests (with Optional One-hand Control) .......................................................153
Test for One-hand Control with “Light Curtain Break” Mode ..........................................................154
Test for One-hand Control Without “Light Curtain Break” Mode ....................................................155
Bar Mode Control Test – Optional .........................................................................................................156
User Inputs Test......................................................................................................................................157
Cam Channels Test (Optional – with ProCamPAC)...............................................................................157
Checkout Tests Complete .......................................................................................................................157
Part 8 – PC Board Illustrations and Wiring Tables.................................................................................158
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