Austro Engine E4 Series - Page 262

E4 Series
Maintenance Manual
Power Plant
Page 276
E4.08.04
Rev. 29
71 - Maintenance Procedures
01-Jul-2020
Part number
Description
-
Cutter knife
-
Hot Air Gun
AD-1377 by TE Connectivity
Crimp tool for Inline crimp
-
Ohmmeter
58433-3 by TE Connectivity
Recommended Crimp tool for ring terminal
(TE Connectivity)
58423-1 by TE Connectivity
Recommended DIE Set for crimp tool (TE
Connectivity)
Table 71 - 3 Special Tools
Detail Steps/Work Items
Key Items/References
(1)
Cut off the defective cable branch.
Refer to Fig. 71 - 94.
It is recommended to cut the cable branch behind the solder sleeve of the
pigtail.
(2)
Make sure that the repair kit cable is
sufficiently long to connect the remaining
harness to the repair kit.
(3)
If a ring terminal at the end of the pigtail is
shared between multiple branches:
- Cut off the ring terminal as near to the ring
terminal as possible.
Refer to Fig. 71 - 95.
Shared ring terminals are only on IAT1 & BPS1, and IAT2 and BPS2.
Do not cut into the shielding braid!
(4)
Cut and remove 50 mm of the white isolation.
Refer to Fig. 71 - 96.
For CTS_GPC, INJ1, INJ2, INJ3, INJ4 repair, cut off all the shielding braid
and continue with Step (10).
(5)
Cut off 40 mm of the shielding braid.
Refer to Fig. 71 - 97.
(6)
Fold the remaining shielding braid back over
the white isolation.
(7)
Put the solder sleeve directly over the
shielding braid.
Use a hot air gun (300°C – 350°C).