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Mariner Mercury 135 JET User Manual

Mariner Mercury 135 JET
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5B-22 - MID-SECTION 90-824052R3 JUNE 2002
Trim Rod End Cap Seal
1. Inspect trim cap end seal and replace if damaged
or if seal does not keep trim rod clean.
51343
a
a - Seal (remove as shown)
2. Install new seal with seal lip up.
TRIM ROD INSTALLATION
IMPORTANT: Components must be free of dirt
and lint. Any debris in the system can cause sys-
tem to malfunction.
NOTE: Install trim rod with check valve in the port
(left) cylinder.
1. Apply Quicksilver Power Trim and Steering Fluid
on all O-rings and seals before installation.
2. Install trim rods and caps. Use installation tool
(91-44487A1) or spanner wrench (91-74951) to
tighten caps securely.
51353
a
c
a
c
b
b
a - Trim Rods
b - Cylinder End Caps
c - Rod End Rollers (lubricate with Quicksilver Anti-Corrosion
Grease or Special Lubricant 101)
Tilt Ram
REMOVAL - TILT ROD ASSEMBLY ONLY
NOTE: Tilt Rod Assembly can be removed from cylinder without removing entire power trim system from
outboard.
TILT RAM COMPONENTS
3
4
2
2
5
2
2
6
8
9
2
51372
1-Housing - Tilt
Ram
2-O-ring* (5)
3-Memory Piston**
4-Washer
5-Piston Assembly
6-End Cap
7-Oil Seal
8-Bolt (Design 1)
9-Nut (Design 2)
10 - Tilt Rod
(Design 1)
11 - Tilt Rod
(Design 2)
7
10
11
1
*O-ring Repair Kit Available, P.N. 811607A1 (Includes item 7, Oil Seal)
**Memory piston (3) for tilt rods (10 and 11) are different and must be used with correct tilt rod/cylinder assembly.
Memory piston for Design 1 tilt rod is flat, Design 2 is dished to clear nut and thread.

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Mariner Mercury 135 JET Specifications

General IconGeneral
BrandMariner Mercury
Model135 JET
CategoryEngine
LanguageEnglish

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