Mariner Mercury 135 JET User Manual

6E-0 - LOWER UNIT
90-824052R3 JUNE 2002
Table of Contents
Page
Gear Housing Specifications
(Counter Rotation) 6E-1. . . . . . . . . . . . . . . . . . . . . .
Special Tools 6E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Housing (Driveshaft) (Counter Rotation)
(S/N-0G438000 & UP) 6E-6. . . . . . . . . . . . . . . . . .
Gear Housing (Prop Shaft) (Counter Rotation)
(S/N-0G438000 & UP) 6E-8. . . . . . . . . . . . . . . . . .
General Service Recommendations 6E-12. . . . . . .
Removal, Disassembly, Cleaning and
Inspection of Counter Rotation (Left Hand)
Gear Housing 6E-13. . . . . . . . . . . . . . . . . . . . . . . . .
Removal 6E-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Draining and Inspecting Gear Housing
Lubricant 6E-14. . . . . . . . . . . . . . . . . . . . . . . .
Water Pump 6E-15. . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6E-15. . . . . . . . . . . .
Removal and Disassembly 6E-15. . . . . . . . . .
Bearing Carrier and Propeller Shaft 6E-16. . . . .
Removal 6E-16. . . . . . . . . . . . . . . . . . . . . . . . . .
Shift Shaft 6E-19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6E-19. . . . . . . . . . . .
Disassembly 6E-19. . . . . . . . . . . . . . . . . . . . . .
Cleaning/Inspection - Bearing Carrier 6E-19.
Disassembly- Bearing Carrier 6E-19. . . . . . . .
Propeller Shaft 6E-20. . . . . . . . . . . . . . . . . . . . . . .
Inspection 6E-20. . . . . . . . . . . . . . . . . . . . . . . . .
Disassembly 6E-20. . . . . . . . . . . . . . . . . . . . . .
Clutch Actuator Rod 6E-22. . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6E-22. . . . . . . . . . . .
Forward Gear and Bearing Adapter 6E-22. . . . .
Disassembly/Cleaning/Inspection 6E-22. . . .
Pinion Gear and Driveshaft 6E-23. . . . . . . . . . . .
Removal 6E-23. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6E-25. . . . . . . . . . . .
Reverse Gear 6E-25. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Disassembly 6E-25. . . . . . . . . .
Cleaning and Inspection 6E-26. . . . . . . . . . . .
Gear Housing 6E-27. . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6E-27. . . . . . . . . . . .
Page
Reassembly and Installation of Counter
Rotation Gear Housing 6E-27. . . . . . . . . . . . . . . . .
Driveshaft Needle Bearing 6E-27. . . . . . . . . . . . .
Reassembly/Installation 6E-27. . . . . . . . . . . . .
Bearing Carrier, Forward Gear and Bearing
Adaptor 6E-28. . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 6E-28. . . . . . . . . . . . . . . . . . . . . . .
Propeller shaft Needle Roller Bearing
and Oil Seal Installation 6E-28. . . . . . . . . . .
Reverse Gear and Bearing Cup Adaptor
Reassembly 6E-29. . . . . . . . . . . . . . . . . . . . .
Reverse Gear Bearing Adaptor Assembly 6E-29
Installation 6E-29. . . . . . . . . . . . . . . . . . . . . . . .
Driveshaft and Pinion Gear 6E-31. . . . . . . . . . . .
Reassembly/Installation 6E-31. . . . . . . . . . . . .
Pinion Gear Depth 6E-32. . . . . . . . . . . . . . . . . . . .
Determining Pinion Gear Depth 6E-32. . . . . .
Reverse Gear 6E-34. . . . . . . . . . . . . . . . . . . . . . . .
Determining Reverse Gear Backlash 6E-34.
Forward Gear 6E-34. . . . . . . . . . . . . . . . . . . . . . . .
Determining Forward Gear Backlash 6E-34.
Propeller Shaft/Forward Gear Bearing
Adapter/Bearing Carrier 6E-37. . . . . . . . . . . . .
Reassembly 6E-37. . . . . . . . . . . . . . . . . . . . . . .
Water Pump 6E-43. . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly/Installation 6E-43. . . . . . . . . . . . .
Gear Lubricant Filling Instructions 6E-45. . . . . . .
Installing Gear Housing to Driveshaft
Housing 6E-45. . . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Installation 6E-46. . . . . . . . . . . . . . . . . .

Mariner Mercury 135 JET Specifications

General

Brand	Mariner Mercury
Model	135 JET
Category	Engine
Language	English