Mariner Mercury 135 JET User Manual

2A-0 - ELECTRICAL 90-824052R3 JUNE 2002
Table of Contents
Page
Ignition Specifications 2A-1. . . . . . . . . . . . . . . . . . . . .
40 Ampere Stator 2A-1. . . . . . . . . . . . . . . . . . . . . . . .
Trigger 2A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Coil 2A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DVA Specifications 2A-1. . . . . . . . . . . . . . . . . . . . . . .
Special Tools 2A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel/Starter Motor 2A-4. . . . . . . . . . . . . . . . . . . .
Ignition Coil/Voltage Regulator 2A-6. . . . . . . . . . . . .
Wiring Harness/Starter Solenoid 2A-8. . . . . . . . . . .
Theory of Operation 2A-10. . . . . . . . . . . . . . . . . . . . .
Description 2A-10. . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Test Procedures 2A-11. . . . . . . . . . . . . . . . . .
Checking for Loss of Spark 2A-11. . . . . . . . . . . .
Direct Voltage Adaptor (DVA) 2A-11. . . . . . . . . .
Troubleshooting Tips 2A-12. . . . . . . . . . . . . . . . . .
Ignition Troubleshooting 2A-13. . . . . . . . . . . . . . . . . .
Multimeter/DVA Tester 91-99750A1 2A-13. . . . .
Test Sequence 2A-13. . . . . . . . . . . . . . . . . . . . . . .
Stator Low Speed Test 2A-14. . . . . . . . . . . . . .
Stator High Speed Test 2A-14. . . . . . . . . . . . .
Bias Circuit Test 2A-15. . . . . . . . . . . . . . . . . . .
Ignition System Test Chart 2A-16. . . . . . . . . . . . .
40 Amp Charging System 2A-16. . . . . . . . . . .
Ignition System 2A-16. . . . . . . . . . . . . . . . . . . . . . . . .
Stator Assembly 2A-16. . . . . . . . . . . . . . . . . . .
Stator Test 2A-16. . . . . . . . . . . . . . . . . . . . . . . .
40 Ampere Stator 2A-16. . . . . . . . . . . . . . . . . .
Trigger Assembly Test 2A-17. . . . . . . . . . . . . .
Ignition Coil Test 2A-17. . . . . . . . . . . . . . . . . . .
Mercury (Tilt) Stop Switch Test 2A-17. . . . . . .
Ignition (Key) Switch Test 2A-18. . . . . . . . . . .
Ignition Switch (Soldered Connections) 2A-18
Ignition Switch (Bullet Connections) 2A-19. .
Low Speed/High Speed Spark Advance
Module Description: 2A-19. . . . . . . . . . . . . .
Tests For Proper Function of Low Speed/
High Speed Spark Advance Module 2A-19
Low Speed Spark Advance Test 2A-19. . . . .
High Speed Spark Advance Test 2A-19. . . . .
Low Speed/High Speed Spark Advance
Module Removal 2A-20. . . . . . . . . . . . . . . . .
Low Speed/High Speed Spark Advance
Module Installation 2A-20. . . . . . . . . . . . . . .
Page
Idle Stabilizer Modules 2A-20. . . . . . . . . . . . . . . .
Idle Stabilizer Description 2A-20. . . . . . . . . . .
Test for Proper Function of Idle
Stabilizer 2A-20. . . . . . . . . . . . . . . . . . . . . . . .
Idle Stabilizer Shift System
Description 2A-20. . . . . . . . . . . . . . . . . . . . . . . .
Test for Proper Function of Idle Stabilizer
Shift System 2A-21. . . . . . . . . . . . . . . . . . . . .
Troubleshooting Idle Stabilizer
Shift System 2A-21. . . . . . . . . . . . . . . . . . . . .
Idle Stabilizer Module Removal 2A-21. . . . . .
Idle Stabilizer Module Installation 2A-21. . . .
Ignition Components Removal and
Installation 2A-22. . . . . . . . . . . . . . . . . . . . . . . . .
Flywheel Removal And Installation 2A-22. . .
Stator Assembly Removal and
Installation 2A-23. . . . . . . . . . . . . . . . . . . . . .
Trigger Plate Assembly Removal and
Installation 2A-24. . . . . . . . . . . . . . . . . . . . . .
Ignition Coil Removal and Installation 2A-25.
Switch Box(es) Removal and
Installation 2A-26. . . . . . . . . . . . . . . . . . . . . .
Spark Plug Wire Routing
(Production Outboards) 2A-27. . . . . . . . . . .
Spark Plug Wire Routing
(High Performance Outboards) 2A-28. . . .

Mariner Mercury 135 JET Specifications

General

Brand	Mariner Mercury
Model	135 JET
Category	Engine
Language	English