1C-6 - IMPORTANT INFORMATION 90-824052R3 JUNE 2002
3. Sand blistered area with 3M 180 grit sandpaper
or P180 Gold Film Disc to remove paint blisters
only. Feather edge all broken paint edges.
4. Clean gear housing thoroughly with (DX-330)
wax and grease remover.
5. Spot repair surfaces where bare metal is
exposed with (DX-503) alodine treatment.
IMPORTANT: Do not use any type of aerosol
spray paints as the paint will not properly adhere
to the surface nor will the coating be sufficiently
thick to resist future paint blistering.
6. Mix epoxy chromate primer (DP-40) with equal
part catalyst (DP-401) per manufacturers
instructions, allowing proper induction period for
permeation of the epoxy primer and catalyst.
7. Allow a minimum of one hour drying time and no
more than one week before top coating
assemblies.
8. Use Ditzler Urethane DU9000 for Mercury Black,
DU34334 for Mariner Grey, and DU35466 for
Force Charcoal, and DU33414M for Sea Ray
White. Catalyze all four colors with Ditzler DU5
catalyst mixed 1:1 ratio. Reduce with solvents
per Ditzler label.
CAUTION
Be sure to comply with instructions on the label
for ventilation and respirators. Using a spray
gun, apply one half to one mil even film thick-
ness. Let dry, flash off for five minutes and apply
another even coat of one half to one mil film thick-
ness. This urethane paint will dry to the touch in
a matter of hours, but will remain sensitive to
scratches and abrasions for a few days.
9. The type of spray gun used will determine the
proper reduction ratio of the paint.
IMPORTANT: Do not paint sacrificial zinc trim tab
or zinc anode.
10. Cut out a cardboard “plug” for trim tab pocket to
keep paint off of mating surface to maintain good
continuity circuitry between trim tab and gear
housing.
Decal Application
Decal Removal
1. Mark decal location before removal to assure
proper alignment of new decal.
2. Carefully soften decal and decal adhesive with a
heat gun or heat blower while removing old decal.
3. Clean decal contact area with a 1:1 mixture of iso-
propyl alcohol and water.
4. Thoroughly dry decal contact area and check for
a completely cleaned surface.
Instructions for “Wet” Application
NOTE: The following decal installation instructions
are provided for a “Wet” installation. All decals
should be applied wet.
TOOLS REQUIRED
1. Plastic Squeegee*
2. Stick Pin
3. Dish Washing Liquid/Detergent without am-
monia** “Joy” and “Drift” are known to be com-
patible for this process.
** Automotive Body Filler Squeegee
** Do not use a soap that contains petroleum based
solvents.
SERVICE TIP: Placement of decals using the
“Wet” application will allow time to position
decal. Read entire installation instructions on
this technique before proceeding.
TEMPERATURE
IMPORTANT: Installation of vinyl decals should
not be attempted while in direct sunlight. Air and
surface temperature should be between 60°F
(15°C) and 100°F (38°C) for best application.
SURFACE PREPARATION
IMPORTANT: Do not use a soap or any petroleum
based solvents to clean application surface.
Clean entire application surface with mild dish
washing liquid and water. Rinse surface thoroughly
with clean water.
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