2A-22 - ELECTRICAL 90-824052R3 JUNE 2002
Ignition Components Removal and
Installation
FLYWHEEL REMOVAL AND INSTALLATION
Flywheel Removal
1. Remove 3 wing nuts and lift flywheel cover off
engine.
2. While holding flywheel with Flywheel Holder
(91-52344), remove flywheel nut and washer.
a
b
51839
a - Flywheel Holder (91-52344)
b - Flywheel
3. Install a crankshaft protector cap on end of crank-
shaft, then install Flywheel Puller (91-849154T1)
into flywheel.
CAUTION
Crankshaft damage may result if a protector cap
is not used between crankshaft and puller.
4. Remove flywheel by operating flywheel puller, as
shown.
CAUTION
DO NOT hammer on end of puller center bolt to
remove flywheel, or damage may result to
crankshaft or bearings. DO NOT use heat to aid
flywheel removal, as excessive heat may seize
flywheel to crankshaft.
b
c
a
51839
a - Flywheel
b - Flywheel Puller (91-849154T1)
c - Crankshaft Protector Cap (Hidden)
Flywheel Installation
IMPORTANT: Do not apply oil to crankshaft taper
or flywheel taper as flywheel will not seat
properly against crankshaft when torqued.
1. Reinstall flywheel on crankshaft. Secure flywheel
with flat washer and locknut. While holding
flywheel with Flywheel Holder (91-52344), torque
flywheel nut to 120 Ib. ft. (163.0 N m).
b
c
a
51839
a - Flywheel
b - Flywheel Holder (91-52344)
c - Torque Wrench-Torque Nut to 120 lb. ft. (163.0 N·m)
2. Reinstall flywheel cover on engine.
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