Mariner Mercury 135 JET User Manual

6D-0 - LOWER UNIT 90-824052R3 JUNE 2002
Table of Contents
Page
Gear Housing Specifications
(Standard Rotation) 6D-1. . . . . . . . . . . . . . . . . . . . .
Special Tools 6D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Housing (Driveshaft) (Standard Rotation)
(S/N-0G438000 & UP) 6D-6. . . . . . . . . . . . . . . . . .
Gear Housing (Prop Shaft) (Standard Rotation)
(S/N-0G438000 & UP) 6D-8. . . . . . . . . . . . . . . . . .
General Service Recommendations 6D-10. . . . . . .
Removal, Disassembly, Cleaning and
Inspection – Standard Rotation 6D-11. . . . . . . . . .
Removal 6D-11. . . . . . . . . . . . . . . . . . . . . . . . . .
Draining and Inspecting Gear Housing
Lubricant 6D-12. . . . . . . . . . . . . . . . . . . . . . . .
Water Pump 6D-13. . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6D-13. . . . . . . . . . . .
Removal and Disassembly 6D-13. . . . . . . . . .
Bearing Carrier and Propeller
Shaft Removal 6D-14. . . . . . . . . . . . . . . . . . . . .
Shift Shaft 6D-16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6D-16. . . . . . . . . . . .
Disassembly 6D-16. . . . . . . . . . . . . . . . . . . . . .
Cleaning/Inspection - Bearing Carrier 6D-16.
Disassembly- Bearing Carrier 6D-17. . . . . . . .
Propeller Shaft 6D-18. . . . . . . . . . . . . . . . . . . . . . .
Inspection 6D-18. . . . . . . . . . . . . . . . . . . . . . . . .
Balance Wheels 6D-18. . . . . . . . . . . . . . . . . . .
Disassembly 6D-19. . . . . . . . . . . . . . . . . . . . . .
Clutch Actuator Rod 6D-20. . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6D-20. . . . . . . . . . . .
Pinion Gear and Driveshaft 6D-20. . . . . . . . . . . .
Removal 6D-20. . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6D-21. . . . . . . . . . . .
Forward Gear 6D-22. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Disassembly 6D-22. . . . . . . . . .
Cleaning and Inspection 6D-22. . . . . . . . . . . .
Gear Housing 6D-23. . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Inspection 6D-23. . . . . . . . . . . .
Page
Reassembly and Installation
Standard Rotation 6D-23. . . . . . . . . . . . . . . . . . . . .
Driveshaft Needle Bearing 6D-23. . . . . . . . . . . . .
Reassembly/Installation 6D-23. . . . . . . . . . . . .
Bearing Carrier 6D-24. . . . . . . . . . . . . . . . . . . . . . .
Reassembly 6D-24. . . . . . . . . . . . . . . . . . . . . . .
Forward Gear 6D-25. . . . . . . . . . . . . . . . . . . . . . . .
Reassembly 6D-25. . . . . . . . . . . . . . . . . . . . . . .
Forward Gear Bearing Race 6D-26. . . . . . . . . . .
Installation 6D-26. . . . . . . . . . . . . . . . . . . . . . . .
Driveshaft and Pinion Gear 6D-27. . . . . . . . . . . .
Reassembly/Installation 6D-27. . . . . . . . . . . . .
Pinion Gear Depth/Forward Gear Backlash/
Reverse Gear Backlash 6D-28. . . . . . . . . . . . .
Determining Pinion Gear Depth 6D-28. . . . . .
Determining Forward Gear Backlash 6D-29.
Reverse Gear 6D-31. . . . . . . . . . . . . . . . . . . . .
Clutch Actuator Rod 6D-31. . . . . . . . . . . . . . . . . .
Reassembly 6D-31. . . . . . . . . . . . . . . . . . . . . . .
Shift Shaft Bushing 6D-31. . . . . . . . . . . . . . . . . . .
Reassembly 6D-31. . . . . . . . . . . . . . . . . . . . . . .
Propeller Shaft 6D-32. . . . . . . . . . . . . . . . . . . . . . .
Reassembly/Installation 6D-32. . . . . . . . . . . . .
Water Pump 6D-34. . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly/Installation 6D-34. . . . . . . . . . . . .
Gear Lubricant Filling Instructions 6D-36. . . . . . .
Installing Gear Housing to Driveshaft
Housing 6D-36. . . . . . . . . . . . . . . . . . . . . . . . . . .
Propeller Installation 6D-37. . . . . . . . . . . . . . . . . .

Mariner Mercury 135 JET Specifications

General

Brand	Mariner Mercury
Model	135 JET
Category	Engine
Language	English