6B-52 - LOWER UNIT 90-824052R3 JUNE 2002
2. Attach cam follower to clutch actuator rod and
slide assembly into propeller shaft. Align cross
pin slot in actuator rod with cross pin slot in clutch/
propeller shaft.
ab
dc
e
51875
a - Cam Follower
b - Clutch Actuator Rod
c - Propeller Shaft
d - Cross Pin Slot
e - Clutch/Propeller Shaft
3. Insert Cross Pin Tool (91-86642) through sliding
clutch, propeller shaft and actuator. The cross pin
tool must pass between the compression
springs.
4. Insert cross pin through sliding clutch, propeller
shaft and actuator rod forcing cross pin tool out.
51875
a
b
a - Cross Pin Tool
b - Cross Pin
NOTE: Sport Master models use a slotted cross pin
91-86642-1 and Cross Pin Handle 91-86642-2 to
assemble clutch onto propshaft. Turn handle
COUNTERCLOCKWISE to install cross pin and
thread pin into sliding clutch until the head is flush or
recessed and flat sides of tang are parallel with the
spring slot. (Springs will retain cross pin from
turning).
c
b
a
a
a - Cross Pin
b - Cross Pin Tang
c - Cross Pin Tool 91-86642-2
5. Verify that flat sides of cross pin are toward
compression springs. Cross pin must be flush on
both ends with sliding clutch.
6. Apply a small amount of 2-4-C w/Teflon Marine
Lubricant (92-90018A12) to the rounded end of
each detent pin. Position a detent pin in each
detent pin hole of sliding clutch with rounded end
of pins toward propeller shaft.
a
c
a
b
51879
a - Detent Pin
b - Detent Pin Hole
c - Sliding Clutch
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