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Toptech Systems MultiLoad II User Manual

Toptech Systems MultiLoad II
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Part # 6017
Firmware Version 3/4.31.37
October 2017

Table of Contents

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Do you have a question about the Toptech Systems MultiLoad II and is the answer not in the manual?

Toptech Systems MultiLoad II Specifications

General IconGeneral
CategoryControl Unit
ManufacturerToptech Systems
ModelMultiLoad II
Input Voltage100-240 VAC
Weight1.5 kg
Operating Temperature-10°C to +50°C
ProtectionOverload, Short Circuit

Summary

CHAPTER 1 BEFORE YOU BEGIN

1.1 Who Should Use This Guide

Identifies the intended audience for this user guide, including terminal managers, system administrators, and technicians.

1.2 How This Guide Is Organized

Explains the structure of the user guide, mirroring the MultiLoad II menu structure for functional procedures.

1.3 Documentation Conventions

Details the conventions used throughout the guide, including screen samples and procedural formatting.

1.4 Information Alerts

Explains the graphical conventions used for Notes, Cautions, and Warnings to alert readers to important information.

1.5 Typographical Conventions

Defines the typographical conventions used in the guide, such as boldface for keypad entries and italic for terms.

CHAPTER 2 SYSTEM DESCRIPTION

2.1 Overview

Introduces the MultiLoad II system, covering capabilities, operating modes, components, and interface navigation.

2.2 System Overview

Details the MultiLoad II's design for managing multiple loading arms and its operational modes (Remote, Local, UAP).

2.3 Three Operating Modes

Describes the three operating modes: Local (stand-alone) Control Mode, Remote Control Mode, and UAP Mode.

2.4 System Components

Lists the available configurations of the Toptech MultiLoad II family: MultiLoad II, SMP, and SCS.

2.5 MultiLoad II RCU

Describes the Remote Control Unit (RCU) as the driver interface, its functions, and available enclosures.

2.6 External FCM (Flow Control Module)

Explains the External FCM's role in modular flow control processing, valve control, and factoring.

2.7 FCM II

Details the FCM II's modular construction, compact packaging, and compatibility with MultiLoad products.

2.8 Internal I/O Board

Describes the Internal I/O board's functionality, mirroring external FCM but adding 4-20mA I/O.

2.9 Internal 2-Meter I/O Board

Explains the 2-Meter I/O board's functionality, mirroring two external FCMs with additional I/O.

2.10 Navigating the System:

Guides the user on navigating the system, selecting fields, performing data entry, and toggling options.

2.11 Switch Access Control

Details the external access control switches that limit access to Program Mode and W&M parameters.

2.12 Getting Started

Provides initial steps after exiting program mode and powering up the MultiLoad II RCU.

2.13 Configuration Parameters

Explains that configuration screens contain fields defining control parameters stored in non-volatile memory.

2.14 MultiLoad II Configuration Tool

Introduces the optional GUI configuration tool for PC-based system configuration, file management, and firmware updates.

2.15 Factory Defaults

Provides instructions on how to reset the MultiLoad II back to its factory default settings.

CHAPTER 3 GUI CONFIGURATION TOOL

3.1 Overview

Describes the MultiLoad II GUI Configuration Tool as an interface for configuring the system from a PC.

3.2 Access from TMS 5 GUI

Provides step-by-step instructions on how to access the Configuration Screen from the TMS Main Menu.

3.3 Screen Navigation

Explains how to navigate the Config Tool screens using the dynamic screen directory hierarchy.

3.4 Menu Functions

Provides brief descriptions of functions available from the Config Tool main menu (File, Edit, Tool).

3.5 Tool Functions

Briefly describes the functions available from the Tool menu.

3.6 BOL Ticket Builder

Explains how to use this function to generate a customized meter ticket based on the current configuration.

3.7 Reload Language

Notes that this feature is no longer used.

3.8 Extract and View Transaction

Describes how to extract and view transaction data, showing the Transaction Window.

3.9 Create BOLs from Transactions

Explains how to create Bills of Lading (BOLs) from transactions, showing the Bill of Lading Window.

3.10 MultiLoad II Reports

Introduces the two useful reports provided by the GUI Config package: Configuration Report and Flow Control Modules Report.

3.11 Local Mode Only Parameters

Describes parameters accessed under the Miscellaneous group for Local mode operation when TMS is not used.

3.12 Other Configuration Tool Functions

Discusses other functions mirroring the MultiLoad II Configuration Menu, with FCM GUI Display as an exception.

3.13 Windows MultiMate Configuration Tool

Details the installation procedure for the MultiMate Configuration Tool, a ZIP file program.

CHAPTER 4 GENERAL CONFIGURATION

4.1 Overview

Highlights the MultiLoad II's high configurability and adaptability to changing facility needs.

4.2 Communication Setup

Explains how to define communication parameters for each serial communication port.

4.3 Network Setup

Guides on defining network parameters for the Ethernet port, including IP address and gateway.

4.4 RCU General Setup

Details how to specify RCU communication address, enable/disable remote processing, and assign passwords.

4.5 RCU Setup

Explains how to configure the MultiLoad II RCU unit's functionality, including driver language and card reader settings.

4.6 Security Setup

Describes how to create user accounts, assign security levels, and manage passwords for parameter access.

4.7 Trace Setup

Guides on configuring what the MultiLoad II RCU unit will log in the message log for advanced troubleshooting.

4.8 Equipment Setup

Explains how to configure the Bay and its associated presets, meters, components, and additives.

CHAPTER 5 PRODUCT FLOW CONTROL

5.1 Overview

Focuses on flow control configuration, covering concepts and procedures for effective product flow control.

5.2 Single Product Delivery

Discusses the stages of a load arm loading a single component: Low Flow Start, High Flow, and Trips.

5.3 Sequential Blending (Excluding SMP)

Explains Sequential Blending, used for delivering multiple components one at a time via the same load arm.

5.4 Ratio Blending (Excluding SMP)

Details Ratio Blending, where multiple components are delivered simultaneously to achieve a blend ratio.

5.5 Side-Stream Blending (Excluding SMP)

Describes Side-Stream blending, where minor components are injected upstream of the major component's flow meter.

5.6 Hybrid Blending (Excluding SMP)

Covers hybrid blending schemes involving multiple side-streams or major components through the primary stream.

5.7 Proving Side-Stream Meters (Excluding SMP)

Explains configuration changes required to bypass the primary meter and valve for side-stream proving.

5.8 Line Flush (Excluding SMP)

Details the Line Flush feature for laying the line with a specific component at the end of a load.

5.9 Ratio Blending Considerations (Excluding SMP)

Discusses considerations for Ratio Blending, including flush requirements and blend check parameters.

5.10 Calibration Using Meter Factor Linearization

Explains how meter factors are determined during proving tests and used to correct Raw Gross Volume.

CHAPTER 6 ADDITIVE CONTROL

6.1 Overview

Highlights additive control as an integral part of MultiLoad II, eliminating the need for discrete devices.

6.2 Piston Injector Cycles

Details the Piston Throw Time parameter configuration for piston type methods.

6.3 Additive Port Assignment

Explains the assignment of additive output (injection signal) and input ports for various additive methods.

6.4 Additive Units

Describes how additive totals are displayed in cubic centimeters (cc) or thousandths of a unit volume.

6.5 Additive Control Methods

Outlines the five additive control methods: Piston Only, Piston with Input, Solenoid & Pulser Input, Common Meter, and Analog valve/pump.

6.6 General Additive Setup

Covers parameters for setting up additives, including enable, FCM connection, port assignments, and additive type.

6.7 Additive Calibration

Explains the two additive calibration methods: Additive Cal (one additive) and Remote Calibration (multiple additives).

6.8 Calculate Additive Vol/Inject

Describes the calculator feature to determine optimal vol/injection sizes based on known data.

6.9 Remote Additive Calibration

Details the Remote Additive Calibration feature for testing injectors and recording observed volumes.

6.10 Additive Status Screen

Explains the additive status screen, showing active additives, injections, recipe totals, and delivered quantities.

6.11 Additive Flush Features

Covers features for flushing the line of additive, including basic flush and techniques for flushing dye.

CHAPTER 7 SWING ARM SETUP AND OPERATION (EXCLUDING SMP)

7.1 Overview

Introduces swing arm functionality, its mounting, bay assignments, and interaction with FCMs and RCUs.

7.2 Swing Arm Operation

Describes the operation of swing arms, including status alarms and movement between bays.

7.3 Relay and Switch Logic

Explains the relay and switch logic for swing arm movement and FCM communication.

7.4 Swing Arm Configuration

Provides steps for configuring two bays to share one or more swing arms, including RCU and FCM assignments.

CHAPTER 8 DIAGNOSTICS

8.1 Overview

Introduces the built-in diagnostic tools for isolating wiring or hardware problems by performing various tests.

8.2 Card Reader (Excluding SMP)

Details the Card Reader test to verify operation of proximity card readers and driver cards.

8.3 iButton Reader (Excluding SMP)

Explains the iBUTTON function for verifying the operation of ibuttons and driver cards.

8.4 Loopback Test

Describes the Loopback Test for checking Host COM Port transmit/receive capabilities and serial communication.

8.5 Serial Port Test

Explains the Serial Port Test for verifying serial port hardware health before equipment repair.

8.6 PTB Serial Test

Describes PTB diagnostics for testing wiring and control to a serial printer.

8.7 Network Test

Details the Network Test for verifying or troubleshooting the network connection between MultiLoad II and Host (TMS).

8.8 Keypad Test

Explains the Keypad Test to verify operation by testing individual keys.

8.9 Display Test

Guides on using the Display Test function to test the MultiLoad II display through color and font tests.

8.10 Unicode Test

Describes the Unicode Test function to view supported Unicode fonts and code points.

8.11 FCM Communications

Explains how to determine if internal I/O boards or external FCMs are communicating with the MultiLoad II.

8.12 PCM Communications

Details how to determine if a PCM is communicating with the MultiLoad II.

8.13 FCM Health Status

Describes the FCM Health Status feature for detecting intermittent communication failures.

8.14 PCM Health Status

Explains the PCM Health Status feature for detecting intermittent communication failures.

8.15 RCU Diagnostics

Displays the state of the MultiLoad II Program switch and Weights and Measures switches.

8.16 Bay Diagnostics

Used to troubleshoot permissives at the Bay level, viewing input statuses and activating/deactivating outputs.

8.17 Preset Diagnostics

Enables narrowing down problems by showing what is turned on or off, and activating/deactivating outputs.

8.18 Meter Diagnostics

Diagnoses wiring or hardware problems by testing controls to devices like digital control valves and flow meters.

8.19 Digital Control Valve Test

Tests the digital control valve's opening and closing speeds by automatically opening and closing the valve.

8.20 Component Diagnostics

Tests wiring and control for devices like block valves, pump runs/status, and permissives for components.

8.21 Additive Diagnostics

Tests wiring and control for additive devices such as block valves, pump runs/status, and injector outputs/inputs.

8.22 Sampler

Enables diagnosis of sampler wiring or hardware problems by testing controls for block valves, pump runs, and permissives.

8.23 Tanks (SCS Only)

Performs tank diagnostics to test wiring and control for gauging units, valves, etc.

8.24 Custom Logic

Allows viewing the live value of each line in custom logic.

8.25 Modbus Device

Verifies Modbus device configuration by sending commands and displaying sent/received data.

8.26 GPS Diagnostics (MultiLoad II Mobile Only)

Displays the current detailed status of the connected GPS, including latitude, longitude, and altitude.

CHAPTER 9 WEIGHTS & MEASURES

9.1 Overview

Introduces Weights and Measures key/switch/plug protection, W&M protected parameters, and firmware update methods.

9.2 Access Restrictions to W&M Parameters

Details the three methods of write-access to W&M parameters: manual entry, remote upload, and SD card upload.

9.3 Weights & Measures Change Log and Metrological Parameter Security

Explains the W&M parameter changes logging in NVRAM and the restrictions on write access.

9.4 Volume Correction Factor Features

Describes MultiLoad II's ability to calculate net volumes using CTL and CPL factors, and the VCF formula.

9.5 Net and Mass Calculations

Explains how MultiLoad II calculates mass by correcting net volume with density, covering three density types.

9.6 MultiLoad Straight Delivery (Single Component) Calculations

Details the calculations for single component deliveries at Meter, Component, and Preset levels.

9.7 MultiLoad Sequential Blending Calculations

Explains calculations for sequential blending, covering Regular and Premium meter/component levels.

9.8 MultiLoad Ratio Blending Calculations

Details calculations for ratio blending, covering Regular and Premium meter/component levels.

9.9 MultiLoad Side-Stream Blending Calculations

Explains calculations for side-stream blending, covering Regular/Ethanol meter and component levels.

9.10 MultiLoad Sequential with Ratio Blending Calculations

Covers calculations for sequential and ratio blending with Ethanol side-stream on Regular.

9.11 MultiLoad Sequential with Side-Stream Blending Calculations

Explains calculations for sequential blending with side-stream components.

9.12 MultiLoad Ratio with Side-Stream Blending Calculations

Details calculations for ratio blending with side-stream components.

9.13 Temperature Calibration for Meters

Guides on using the Temperature screen to calibrate temperature for a meter.

9.14 Temperature Compensation and VCF Calculator

Explains configuring API tables for CTL and CPL, and entering test temperatures for VCF calculation.

9.15 Pressure Calibration for Meters

Guides on using the Pressure screen to calibrate pressure for a meter.

9.16 Density Calibration

Guides on using the Density screen to calibrate density for a meter.

9.17 Relative Density Calibration

Guides on using the Relative Density screen to calibrate relative density for a meter.

9.18 API Gravity Calibration

Guides on using the API Gravity screen to calibrate API Gravity for a meter.

9.19 BSW1 Calibration

Guides on using the BSW1 screen to calibrate the BSW1 sensor for a preset.

9.20 BSW2 Calibration

Guides on using the BSW2 screen to calibrate the BSW2 sensor for a preset.

CHAPTER 10 VIEWS AND INQUIRIES

10.1 Overview

Introduces the inquiry functions available from the VIEWS AND INQUIRY MENU.

10.2 Viewing Alarms

Explains how to select Alarms from the menu to view all current alarms.

10.3 Viewing Totalizers

Guides on selecting Totalizers from the menu to view preset, meter, component, and additive totalizers.

10.4 Viewing Temperatures

Explains how to select Temperature from the menu to view temperature readings.

10.5 Viewing Pressures

Guides on selecting Pressure from the menu to view pressure readings.

10.6 Viewing Density

Explains how to select Density from the menu to view density readings.

10.7 Viewing Relative Density

Guides on selecting Relative Density from the menu to view relative density readings.

10.8 Viewing BSW1

Explains how to select BSW1 from the menu to view BSW1 readings.

10.9 Viewing BSW2

Guides on selecting BSW2 from the menu to view BSW2 readings.

10.10 Viewing API Gravity

Explains how to select API Gravity from the menu to view API Gravity readings.

10.11 Viewing Transactions

Guides on using the Transactions inquiry function to view Bill of Lading (BOL) load transactions.

10.12 View Sampler Batch Reports (SCS Only)

Explains how to select Batch Reports to view sampler batch reports.

10.13 View Weights and Measures Change Log

Guides on selecting W&M Change Log to view the W&M Change Log Screen.

10.14 View MultiLoad II Message Log

Explains the Message Log as a real-time event log, detailing authorizations, flow starts/stops, and alarms.

10.15 View MultiLoad II Audit Log

Describes the MultiLoad II Config Change Log as a real-time log of configuration changes.

10.16 View MultiLoad II FCM Mapping

Displays FCM assignments configured in the MultiLoad, including parameter, FCM address, port, and type.

10.17 View Firmware Information

Shows the current firmware version, build date, and checksum of the MultiLoad II unit.

CHAPTER 11 SD CARD

11.1 Overview

Introduces the SD Card slot and its capabilities for loading/saving configurations, logos, and upgrading firmware.

11.2 View Directories/Files

Explains how to navigate, rename, or delete files and directories on the SD Card via the View Dir/Files screen.

11.3 Load Configuration

Guides on selecting and loading configuration files from the SD Card, including parameter rejection criteria.

11.4 Save Configuration

Explains how to select a configuration file or create a new file to save the configuration to the SD Card.

11.5 Load Logo

Details how to select and load a BMP file for the customer logo, specifying required format and resolution.

11.6 Load Firmware

Guides on selecting and loading firmware files from the SD Card, requiring W&M switch activation.

11.7 Format SD-Card

Explains the process of formatting the SD Card, requiring the card to be inserted and Enter pressed.

11.8 Dump Diagnostic Data

Details how to dump diagnostic data (NVRAM and FLASH) to the SD Card as BIN files for analysis.

11.9 Export Reports

Explains how to export reports like Configuration, Transaction, Sampler, and Meter from the SD Card.

11.10 Configuration

Presents options related to SD Card functionality, including log file storage and auto save settings.

CHAPTER 12 OPERATION

12.1 Overview

Discusses the two methods of MultiLoad II operation: Remote Control and Local Control.

12.2 Phases of Operation

Outlines the four main phases of MultiLoad II operation: Authorization, Preset, Loading, and End Load.

12.3 Driver Card or Keypad Access

Explains the initial authorization process, involving reading a driver's Prox Card or entering an access ID and PIN.

12.4 Remote Control Operation

Provides detailed driver instructions for operating MultiLoad II in Remote mode with a host system (TMS).

12.5 Local (Standalone) Operation

Describes Local mode operation where product and access information are stored in non-volatile memory.

12.6 Automatic Proving Function

Details the feature for flow meter proving by delivering a predetermined volume into a calibrated vessel.

12.7 Ending Sampler Batch (SCS Only)

Explains how to end a sampler batch and generate a Batch Report, either while idle or during a transaction.

CHAPTER 13 CUSTOM LOGIC

13.1 Overview

Introduces Custom Logic for performing I/O sequencing tasks without an additional PLC.

13.2 Custom Logic Groups

Explains how each line of custom logic can be assigned values, operations, and parameters for task execution.

13.2.1 Input/Output

Describes assigning particular I/O ports from an FCM to custom logic lines for reading or writing parameters.

13.2.2 Real Time Values

Explains how to read MultiLoad's current status, date/time, W&M key status, and other real-time parameters.

13.2.3 Read/Write Configuration Parameters

Details how to read and write configuration parameters using custom logic lines.

13.2.4 Real Time Alarms

Explains how to read the status of specific alarms, where active alarms have a value of 1 and inactive have 0.

13.2.5 Operations

Describes performing logical operations on inputs to produce a single output.

13.2.6 Timers/Counters

Explains the use of Timers/Counters for delaying outputs, sending pulses, and creating triggerable counters.

13.2.7 Scaling

Guides on taking an input and outputting a percentage based on a specified minimum and maximum range.

13.2.8 Range Checking

Explains how to check if a custom logic line's value is within a specified range.

13.2.9 Real Time Totalizers

Describes assigning specific Preset, Meter, Component, Additive, or Sampler totalizers to custom logic lines.

13.2.10 Networking

Details networking functions, including E-mail Message, Modbus Read, and Modbus Write.

CHAPTER 14 WEB INTERFACE

14.1 Overview

Introduces the web interface for viewing RCU Ditto, Message Log, W&M Change Log, files, and simulator.

14.2 Login

Describes the password-protected login screen that appears when accessing the device's IP address.

14.3 Website

Explains the Home website of the MultiLoad II, allowing viewing of driver activity and remote keypad interaction.

14.4 Message Log

Shows the full log of every event on the MultiLoad II, including authorizations, flow starts/stops, and alarms.

14.5 W&M Change Log

Displays the W&M log of every W&M parameter change made in MultiLoad II.

14.6 Audit Log

Shows all parameter changes made to the MultiLoad II unit.

14.7 Files on the SD-Card

Explains how to remotely view, click on, and open log files and directories on the SD Card.

14.8 Upload Files to the SD-Card

Describes uploading files, including firmware, from a remote place to the MultiLoad via the SD Card.

14.9 Transaction Viewer

Allows viewing the last 10,000 transactions in the web interface, with details on load information.

14.10 FCM Mapping Report

Displays the FCM Mapping report produced by the MultiLoad unit, showing port assignments and types.

14.11 Simulator Page

Provides a way to provide stimulus to FCMs as input devices.

14.12 Configuration Report

Displays a Configuration report with a switch to show modified parameters only, logically grouped.

14.13 Transaction Report

Shows a Transaction report, allowing modification of dates and submission via the refresh button.

CHAPTER 15 MULTILOAD HELP

15.1 Overview

Explains that MultiLoad has built-in manual access via RCU Setup -> Display Help for parameter explanations.

15.2 How to Use

Guides on accessing the 'Display Help' parameter in RCU Setup to view parameter details.

CHAPTER 16 FIRMWARE REVISION HISTORY

16.1 Overview

Explains the purpose of the revision summary: to assist in determining changes between firmware builds and releases.

16.2 Firmware Changes

Lists changes made in various firmware builds, including new features, bug fixes, and parameter updates.

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