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Fuji Xerox DocuPrint CM305 df Service Manual
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6 – 91
Chapter 6 Genera
l
MiA02002GA
Exit Sensor
Side Switch Sensor
Manual Feed Sensor
Regi Sensor
K Mode Sensor
Cover Open Sensor
T
ray 1 No Paper Sensor
T
ray 2 Path Sensor
Tray 2 No Paper Sensor
736
738
Table of Contents
Preface
9
Table of Contents
9
Getting to Know the Service Manual
11
How to Use the Service Manual
11
Contents of Manual
11
Information on Updating
12
Terms and Symbols
13
Abbreviations
14
Table of Contents
17
Before Starting the Servicing
19
Chapter 1 Service Call Procedure
19
Safety
19
Notes on the Handling of Customer Information
21
Other Things to Note
22
Servicing Call Procedure
23
Detailed Contents of the Service Call
24
TRIM Servicing Procedure
24
TRIM Check List
25
Machine Consumables and Periodic Replacement Parts
27
Chapter 2 Troubleshooting
31
Troubleshooting Overview
35
Flow of Troubleshooting
35
Check Installation Status
36
Cautions for Service Operations
37
Cautions on Using FIP
38
Items to be Confirmed before Going to FIP Troubleshooting
40
Fip
45
Flow of FIP
45
Status Code List
46
Error Code FIP
71
FIP-1.1 004-310: IOT Option Feeder I/F Failure
71
FIP-1.2 005-110 / 005-121 / 005-124: PICKUP Jam / ADF Jam / Virtual Jam
72
FIP-1.3 005-301: ADF Cover Open
73
FIP-1.4 010-317: IOT Fusing Unit Detached
74
FIP-1.5 010-351: IOT Fusing Unit Life over
76
FIP-1.6 010-397: IOT Fusing Unit Failure
77
FIP-1.7 010-421: IOT Fusing Unit Near Life
79
Fip-1.8
80
Fip-1.9
81
FIP-1.10 016-520: Ipsec Certificate Error
82
FIP-1.11 016-530: LDAP Address Book - Access Error
83
FIP-1.12 016-718: Memory over Flow
84
FIP-1.13 016-720: PDL Error
85
Download Check Sum Error / Download Header Error
86
FIP-1.15 016-753 / 016-755: PDF Password Error / PDF Print Disabled Error
87
FIP-1.16 016-757: Auditron - Invalid User
88
FIP-1.17 016-758: Auditron - Disabled Function
89
FIP-1.18 016-759: Auditron - Reached Limit
90
FIP-1.19 016-791 / 026-720 / 026-721: USB Memory Error
91
FIP-1.20 016-799: Job Environment Violation
92
FIP-1.21 016-930 / 016-931: USB HOST Error
93
FIP-1.22 016-982: Disc Full
94
FIP-1.23 016-985 / 016-986: Mail Size Error / File Size Error
95
033-788: out of Memory
96
FIP-1.26 017-988: PC Scan Time out
98
FIP-1.27 024-340: IOT Firmware Error
99
FIP-1.28 024-360: MCU Download Error
100
FIP-1.29 024-362: IOT Start Image Marking Time-Out
101
FIP-1.30 024-371: MCU-ESS Communication Fail
102
FIP-1.31 024-985: Waiting for "Continue" Key to be Pressed after Reloading Paper to the SSF
103
FIP-1.32 027-446 / 027-452: Ipv6 Duplicate / Ipv4 Duplicate
104
FIP-1.33 031-521 / 031-522: SMB Loging Error
105
FIP-1.35 031-524: SMB Scan User Overlimit
107
FIP-1.36 031-525: SMB Scan Client Has no Access Right (Win9X)
108
FIP-1.40 033-501: CODEC Error
112
FIP-1.41 033-511: Communication Error
113
FIP-1.43 033-517: DFAX Password Error
115
FIP-1.44 033-752: During Call Busy Tone
116
FIP-1.45 033-762: DM Prevention Function Receive Refuse
117
FIP-1.46 033-774 / 033-776: Buffer over
118
FIP-1.47 033-775 / 033-777 / 033-779 / 033-784: Buffer Job Failure
119
FIP-1.48 033-782: NSS/DCS Function Disagreement
120
FIP-1.49 033-799: Communication Job Failure
121
FIP-1.50 034-791: Check Line Connection
122
FIP-1.51 035-779: FAX FWD Document Change Error
123
FIP-1.52 035-781: Busy Job Failure
124
FIP-1.53 035-793: Digital Line Detection
125
FIP-1.54 041-340: IOT NVRAM Error
126
FIP-1.55 042-313: IOT Fan Motor Failure
127
FIP-1.56 042-325: IOT Main Motor Failure
129
FIP-1.57 042-326: IOT Sub Motor Failure
130
FIP-1.58 042-372 / 042-373: IOT K Mode Solenoid Error 1/2
131
FIP-1.59 042-700: IOT over Heat Stop
133
FIP-1.60 061-370: IOT ROS Failure
134
FIP-1.61 062-311 / 062-321 / 062-322 / 062-360 / 062-371 / 062-393: IIT Error
135
FIP-1.62 062-320: Scanner Error
136
FIP-1.63 062-790: Copy Limit
137
FIP-1.64 071-100: IOT Tray1 Misfeed JAM
138
FIP-1.65 072-100: IOT Tray2 Misfeed JAM
143
FIP-1.66 072-101: IOT Feeder 2 JAM
146
FIP-1.67 072-215: IOT Feeder Configuration Failure
151
FIP-1.68 072-216: Option Feeder Motor Failure
152
FIP-1.69 072-900: IOT Remain Option Feeder JAM
153
Waiting for Reseat Paper of SSF
154
FIP-1.71 077-100: IOT Regi on Early JAM
155
FIP-1.72 077-101: IOT Regi off Jam
157
FIP-1.74 077-104 / 077-105: IOT Exit off JAM / IOT Exit off Early JAM
165
FIP-1.75 077-107 / 077-108: IOT Duplex Misfeed JAM / IOT Duplex JAM
167
FIP-1.76 077-215: IOT Duplexer Failure
169
FIP-1.77 077-300: IOT Cover Front Open
170
FIP-1.78 077-301: IOT Side Cover Open
172
FIP-1.79 077-900: IOT Exit JAM
173
FIP-1.80 077-901: IOT Remain Registration JAM
175
FIP-1.81 077-907: IOT Remain Duplex JAM
177
FIP-1.82 091-402: IOT PHD Life Pre Warning
178
FIP-1.83 091-912: PHD Tape Staying
179
FIP-1.84 091-916: IOT PHD CRUM ID Error
180
FIP-1.85 091-935: IOT PHD Life over
181
FIP-1.86 091-941 / 091-942 / 091-943 / 091-944: IOT CRU Waste (YMCK) Full
182
FIP-1.87 091-972: IOT PHD Detached
183
FIP-1.88 092-310: IOT CTD (ACD) Sensor Error
184
FIP-1.90 092-661: IOT Environment Sensor Error
188
FIP-1.91 093-423 / 093-424 / 093-425 / 093-426: IOT Toner Cartridge Near Life
189
FIP-1.92 093-919 / 093-920 / 093-921 / 093-922: IOT YMCK Toner Low Density
190
FIP-1.93 093-925 / 093-950 / 093-951 / 093-952: IOT Toner (YMCK) CRUM Comm Error
193
FIP-1.94 093-926 / 093-960 / 093-961 / 093-962: IOT (YMCK) CRUM ID Error
194
FIP-1.95 093-930 / 093-931 / 093-932 / 093-933: IOT Toner Cartridge Life over
195
FIP-1.96 093-970 / 093-971 / 093-972 / 093-973: IOT Print Cartridge Detached
196
FIP-1.97 094-422: IOT Belt Unit Near Life
197
FIP-1.98 094-911: IOT Belt Unit Life over
198
FIP-1.100 116-355: on Board Network Fatal Error
200
FIP-1.102 116-721: Collate Full
202
FIP-1.103 134-211: Fax Card Modem Error
203
FIP-1.104 193-700: Custom Toner Mode
204
Abnormal Noise Trouble
205
Entry Chart for Abnormal Noise Troubleshooting
205
Operation Mode Table
206
FIP-1.N1 Noise: When Power Is Turned on
206
FIP-1.N2 Noise: During Standby
208
FIP-1.N3 Noise: During Printing (Checking for Other Items than "Power on Noise")
209
Other FIP
212
FIP-Electrical Noise
212
FIP-AC Power
213
FIP-DC Power
214
FIP-Multiple Feed
215
FIP-Control Panel Freezes
216
FIP-Freezes with "Printing
217
Table of Contents
221
Chapter 3 Image Quality Troubleshooting
223
How to Use Image Quality Troubleshooting
223
Organization and Characteristics of Chapter 3
223
Preface
223
Entry Chart for Image Quality Troubleshooting
224
FIP-1.P1 the Output Is too Light
225
FIP-1.P2 the Entire Output Is Blank
225
FIP-1.P3 Part or the Entire Output Is Black
225
FIP-1.P4 Toner Smears
236
FIP-1.P5 Random Spots
237
FIP-1.P6 Streaks Appear on the Output
239
FIP-1.P7 Pitched Color Dots
241
FIP-1.P8 Vertical Blanks
243
FIP-1.P9 Ghosting
246
FIP-1.P10 Light-Induced Fatigue
249
FIP-1.P11 Fog
250
FIP-1.P12 Bead-Carry-Out (BCO)
252
FIP-1.P13 Jagged Characters
253
FIP-1.P14 Banding/Horizontal Band Cross out
255
FIP-1.P15 Auger Mark
258
FIP-1.P16 Wrinkled/Stained Paper (Envelope Wrinkle)
260
FIP-1.P17 the Top Margin Is Incorrect / the Side Margin Is Incorrect
262
FIP-1.P18 Color Registration Is out of Alignment
264
FIP-1.P19 Images Are Skewed
265
FIP-1.P20 Paper Damage
267
FIP-1.P21 Unfusing
269
FIP-1.P22 Label Stuck
270
Table of Contents
273
Preface
277
Before Starting Service Work
278
Chapter 4 Disassembly / Assembly and Adjustments
278
Description Rules for the Procedures
280
Disassembly / Assembly
282
Rep1. Covers
282
Rep1.1 (Scc) Cover Pole out Aio (Pl1.1.1)
282
Rep1.2 (Scc) Cover Scanner Low Aio (Pl1.1.2)
286
Rep1.3 (Scc) Cover Pole in Aio (Pl1.1.3)
288
Rep1.4 (Scc) Cover Top Aio (Pl1.1.4)
292
Rep1.5 (Scc) Cover Rear Aio (Pl1.1.5)
296
Rep1.6 Cover Side R Aio (Pl1.1.6), Cover Window Tnr Aio (Pl1.1.7)
298
Rep1.7 Cover Side L Aio (Pl1.1.8), Cover Assy Ess (Pl1.1.9)
302
Rep1.8 Cover Assy Side R Aio (Pl1.1.12)
304
Rep1.9 Cover Assy Side L Aio (Pl1.1.13)
308
Rep1.10 Cover Assy Front (Pl1.2.1)
312
Rep1.11 Console Assy Panel Aio (Pl1.2.3)
320
Rep1.12 Shaft Pivot (Pl1.2.14)
324
Rep1.13 Strap Assy Aio (Pl1.2.30)
326
Rep2. Papter Cassette
328
Rep2.1 Cassette Assy 250 Mg Aio (Pl2.1.1)
328
Rep2.2 Holder Assy Separator (Pl2.1.5)
330
Rep2.3 Plate Assy Bottom (Pl2.1.2)
332
Rep2.4 Tray Assy Extension (Pl2.1.17)
334
Rep2.5 Guide Assy End (Pl2.1.25)
336
Rep2.6 Kit Side Guide (Pl2.1.99)
338
Rep3. Paper Feeder
342
Rep3.1 (Scc) Clutch Assy Drv (Pl3.1.1), Bearing Regi (Pl3.1.2)
342
Rep3.2 Solenoid Feed Msi (Pl3.1.11)
346
Rep3.3 Roll Assy Feed (Pl3.2.4)
354
Rep3.4 Roll Assy Regi (Pl3.2.9)
358
Rep3.5 Actuator Regi in (Pl3.2.11)
366
Rep3.6 Sensor Photo: Ssi no Paper (Pl3.2.13)
370
Rep3.7 Sensor Photo: Regi (Pl3.2.13)
374
Rep3.8 Sensor Photo: Cst no Paper (Pl3.2.13)
378
Rep3.9 Actuator Ssi (Pl3.2.14)
382
Rep3.10 Actuator Assy no Paper (Pl3.2.32)
388
REP3.11 UPPER UNIT (Reference Only)
392
Rep4. Xerographics
402
Rep4.1 Ros Assy (Pl4.1.1)
402
Rep4.2 Spring Phd (Pl4.1.4), Lever Phd (Pl4.1.5), Block Stopper Phd D (Pl4.1.6)
406
Rep4.3 Spring Phd (Pl4.1.4), Lever Phd (Pl4.1.5), Block Stopper Phd Ad (Pl4.1.7)
410
Rep4.4 Led Assy Erase (Pl4.1.8)
414
Rep4.5 (Scc) Pwba Hvps (Pl4.1.19)
418
Rep4.6 Phd Assy (Pl4.1.21)
422
Rep5. Dispenser
426
Rep5.1Dispenser Assy (Pl5.1.1)
426
Rep5.2 Frame Assy Mot (Pl5.1.2)
432
Rep5.3 Switch (Pl5.1.9)
438
Rep5.4 Holder Assy Tcru (K), (C), (M), (Y) (Pl5.1.17~20)
440
Rep5.5 Toner Cartridge (K), (C), (M), (Y) (Pl5.1.21~24)
444
Rep6. Transfer & Fusing Unit
448
Rep6.1 (Scc) Fusing Unit (Pl6.1.1)
448
Rep6.2Stopper Pivot (Pl6.1.3), Pivot Trans L (Pl6.1.4), Gear T4 (Pl6.1.5)
452
Shaft Assy Pivot (Pl6.1.6)
452
Rep6.3Transfer Assy (Pl6.1.7), Cover Harness (Pl6.1.8)
458
Rep7. Drive
462
Rep7.1 (Scc) Drive Assy Sub (Pl7.1.1)
462
Rep7.2 (Scc) Drive Assy Main (Pl7.1.2)
466
REP7.3 GEAR P2 (PL7.1.3) and (SCC) DRIVE ASSY PH (PL7.1.4)
472
Rep8. Electrical & Frame
478
Rep8.1 (Scc) Harn Assy Interlock Aio (Pl8.1.1)
478
Rep8.2 (Isc) (Scc) Pwba Ess Aio (Pl8.1.2)
482
Rep8.3 Memory Card (Pl8.1.4)
490
Rep8.4 (Scc) Pwba Fax (Pl8.1.5)
494
Rep8.5 Shield Assy Ess Aio (Pl8.1.7)
496
Rep8.6 Sensor Hum (Pl8.1.10)
498
Rep8.7 Plate Assy Top (Pl8.2.2)
500
Rep8.8 (Scc) Duct Fan Assy Aio (Pl8.2.7)
508
Rep8.9 (Scc) Pwba Lvps (Pl8.2.12)
510
Rep8.10 Pwba Mcu (Pl8.3.6)
514
Rep8.11 (Scc) Switch Assy Inlet Mg Aio (Pl8.3.7)
518
REP8.12 CHASSIS ASSY LVPS (Reference Only)
524
REP8.13 CHASSIS ASSY INLET (Reference Only)
530
Rep9. Scanner Assy
534
Rep9.1 Adf Assy (Pl10.1.3)
534
Rep9.2 Roll Assy Feed (Pl10.1.5), Pad Assy Separator (Pl10.1.6)
540
Rep9.3 Tray Assy (Pl10.1.8)
544
Rep9.4 Kit Counter Balance L (Pl10.1.9), Counter Balance R (Pl10.1.10)
546
Rep9.5 Iit Assy Sub (Pl10.1.11)
550
Rep9.6 Harness Assy Front Usb (Pl10.1.13), Bracket Assy Usb (Pl10.1.14)
560
Rep10. Duplex
564
REP10.1 FEEDER ASSY DUP AIO STD (PL11.1.1) [Duplex Model Only]
564
REP10.2 ROLLER ASSY DUP (PL11.2.9) [Duplex Model Only]
566
Rep10.3 Kit Chute Dup in (Pl11.1.98)
574
Rep10.4 Kit Harness Assy Dup (Pl11.1.99)
576
Rep11. 250 Option Feeder
578
Rep11.1 Feeder Assy Opt Mg Aio (Pl12.1.3)
578
REP11.2 ROLL ASSY FEED (Parts of the FEEDER ASSY OPT) (PL12.4.4)
582
REP 99. Safety Critical Components (SCC)
587
REP 99.1.1 Safety Critical Components (SCC)
587
Adjustments
588
ADJ10.1 Firmware Download (Controller and MCU)
588
ADJ10.2 Directions for Replacing Important Information Stored Component
591
Chapter 5 Parts List
595
Caution for Use of Spare Parts Illustration
597
Precautions
597
Preface
597
Parts List
598
PL 1.1 Cover (1/2) [Illustration]
598
PL 1.1 Cover (1/2) [List]
599
PL 1.2 Cover (2/2) [Illustration]
600
PL 1.2 Cover (2/2) [List]
601
PL 2.1 Paper Cassete [Illustration]
602
PL 2.1 Paper Cassete [List]
603
PL 3.1 Paper Feeder (1/2) [Illustration]
604
PL 3.1 Paper Feeder (1/2) [List]
605
PL 3.2 Paper Feeder (2/2) [Illustration]
606
PL 3.2 Paper Feeder (2/2) [List]
607
PL 4.1 Xerographics [Illustration]
608
PL 4.1 Xerographics [List]
609
PL 5.1 Dispenser [Illustration]
610
PL 5.1 Dispenser [List]
611
PL 6.1 Transfer & Fusing Unit [Illustration]
612
PL 6.1 Transfer & Fusing Unit [List]
613
PL 7.1 Drive [Illustration]
614
PL 7.1 Drive [List]
615
PL 8.1 Electrical & Frame AIO (1/4) [Illustration]
616
PL 8.1 Electrical & Frame AIO (1/4) [List]
617
PL 8.2 Electrical & Frame AIO (2/4) [Illustration]
618
PL 8.2 Electrical & Frame AIO (2/4) [List]
619
PL 8.3 Electrical & Frame AIO (3/4) [Illustration]
620
PL 8.3 Electrical & Frame AIO (3/4) [List]
621
PL 8.4 Electrical & Frame AIO (4/4) [Illustration]
622
PL 8.4 Electrical & Frame AIO (4/4) [List]
623
PL 9.1 Harness [Illustration]
624
PL 9.1 Harness [List]
625
PL10.1 Scanner Assy [Illustration]
626
PL10.1 Scanner Assy [List]
627
PL11.1 Duplex (Option) (1/2) [Illustration]
628
PL11.1 Duplex (Option) (1/2) [List]
629
PL11.2 Duplex (Option) (2/2) [Illustration]
630
PL11.2 Duplex (Option) (2/2) [List]
631
PL12.1 250 Feeder (Option) (1/5) [Illustration]
632
PL12.1 250 Feeder (Option) (1/5) [List]
633
PL12.2 250 Feeder (Option) (2/5) [Illustration]
634
PL12.2 250 Feeder (Option) (2/5) [List]
635
PL12.3 250 Feeder (Option) (3/5) [Illustration]
636
PL12.3 250 Feeder (Option) (3/5) [List]
637
PL12.4 250 Feeder (Option) (4/5) [Illustration]
638
Chapter 6 General
645
Basic Configuration
647
Functional Configuration
647
Product Name
647
Specification
647
Configuration of Printer
647
Electrical Properties
648
Power Source
648
Power Consumption
648
Rush Current
648
Mechanical Properties
649
Dimensions/Mass of Printer
649
Dimensions/Mass of 250 Feeder (Option)
649
Dimensions/Mass of Consumables and Crus
649
Installation Space (Min. Installation Space)
651
Functions
653
Recording System
653
Exposure System
653
Development System
653
Fixing System
653
Resolution
653
Operation Mode
653
Warm-Up Time
654
FPOT (First Print Output Time)
654
Input Properties
654
Output Properties
655
Paper
656
Operating Environment
657
Installation Temperature / Humidity
657
Installation Altitude
657
Installation Horizontality
657
Ambient Lighting
657
Storage Temperature of a Toner Cartridge
657
Safety / Environment Conditions
658
Safety Standard
658
Laser Safety Standard
658
Emi
658
Noise
658
Print Image Quality
659
Image Quality Guarantee Conditions
659
ESS Specification
664
External Interface
664
Network Protocol
664
Decomposer
665
Job Control
666
ID Print
667
Logging
667
Nom Genuine Mode
668
Report Function
668
Utility Print
671
IIT (Image Input Terminal) Specifications
673
Platen
673
Scanner
673
Adf
674
FAX Specifications
675
Communication
675
Cable Characteristics
677
Communication Load Characteristics
677
Incoming Call Level
677
Tools / Service Consumables / Consumables / Modification
678
Tools and Service Consumables
678
Consumable Life
678
Consumables
678
Items of Consumables
678
Periodic Replacing Parts (Reference)
678
Service Consumable
678
Tools
678
Service Data
680
NVM Access
680
NVM List
681
System Data
697
Service Mode
707
Peration of Diag
707
Operating Methods
707
Purpose of this Software
707
Configuration
708
How to Use Diag. CE Mode
709
Roles of the Control Panel in Diag
709
Change Method Parameters Value
710
Entering Diag. CE (Customer Engineer) Mode
710
Executing/Exiting Diag. Mode
710
Selecting Diag. Item
710
Selecting Diag. Mode
710
Diag. Mode Menu Tree
711
The Kind of Diag. and Contents of a Test
718
FAX Scanner Diag
718
Chapter 7 Wiring Data
777
Plug/Jack Location List
779
Option Duplex
781
Option Feeder
781
Plug/Jack Location
782
Printer
782
OPTION Duplex
786
OPTION Feeder
787
Wire Nerwork (Undescribed)
788
BSD (Undescribed)
789
Connection Wiring Diagram
790
Symbols in the General Connection Wiring Diagram
790
Interconnection Wiring Diagram of Parts
792
Notes on Using the Wiring Diagram between Parts
792
Configuration of the Interconnection Wiring Diagram of Parts
794
Controller
794
DC Power Supply
794
Developer
794
Drive
794
Feeder, Ssf & Regi
794
Fusing Unit
794
High Voltage
794
Ros
794
Xerographic
794
Duplex
795
Feeder
795
Scanner Assy (Adf)
795
Scanner Assy(Iit)
795
Installation of Printer
827
Chapter 9 Installation and Removal
827
Check the Contents
827
Remove the Packaging Tapes and Protective Sheet
828
Install the Toner Cartridges
829
Install Optional Accessories
830
Install the Power Cord
830
Load Paper in the Tray
831
Set the IP Address
832
Other Network Settings
833
Connect a USB or Network Cable
834
Install Print Drivers
835
Removal (Undescribed)
836
Chapter 10 Machine Overview
839
Converting and Sending Voice in the Form of Electrical Signals
841
Telephone System
841
Analog and Digital Signals
843
Telephone Call Connection Mechanism
846
Analog Telephone Network
846
Telephone Call Connection Mechanism
847
FAX System (Overview)
851
Unit Mechanisms
853
FAX Standards (ITU-T Recommendations)
856
Fault Isolation Procedure for FAX
857
Fault Occurs
857
Send Fault
857
Receive Fault
858
Other Problems
859
Functions of SCANNER ASSY
860
Document Scanning
860
Document Scanning at Auto Document Feeder (ADF)
862
Paper Path
863
Paper Path of ADF
863
Functions of Major Functional Components
864
Image Input Terminal (IIT)
864
Auto Document Feeder (ADF)
865
Electrical
868
Data Flow
872
Control
873
Document Scanning Steps
873
AGC (Auto Gain Control): White Level Variation Adjustment
873
AOC (Auto Offset Control)
873
Shading Compensation
873
CCD Image Sensor Overview
874
System Configuration
875
Drive Transmission Route of ADF Motor
876
ADF Motor
876
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Fuji Xerox DocuPrint CM305 df Specifications
General
Brand
Fuji Xerox
Model
DocuPrint CM305 df
Category
Printer
Language
English
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