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Siemens SINUMERIK 828D Turning User Manual
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Table of contents
Turning
22
Operating Manual, 03/2013, 6FC5398-8CP
40-3BA1
21
23
Table of Contents
Preface
5
Table of Contents
9
Introduction
23
Product Overview
23
Operator Panel Fronts
24
Overview
24
Keys of the Operator Panel
26
Machine Control Panels
35
Overview
35
Controls on the Machine Control Panel
35
User Interface
38
Screen Layout
38
Status Display
39
Actual Value Window
42
T,F,S Window
43
Current Block Display
46
Operation Via Softkeys and Buttons
46
Entering or Selecting Parameters
48
Pocket Calculator
50
Context Menu
52
Touch Operation
52
Changing the User Interface Language
53
Entering Asian Characters
54
Protection Levels
56
Online Help in SINUMERIK Operate
58
Setting up the Machine
61
Switching on and Switching off
61
Approaching a Reference Point
62
Referencing Axes
62
User Agreement
63
Modes and Mode Groups
65
General
65
Modes Groups and Channels
67
Channel Switchover
68
Settings for the Machine
69
Switching over the Coordinate System (MCS/WCS)
69
Switching the Unit of Measurement
70
Setting the Zero Offset
71
Measuring the Tool
73
Measuring a Tool Manually
73
Measuring a Tool with a Tool Probe
75
Calibrating the Tool Probe
77
Measuring a Tool with a Magnifying Glass
78
Measuring the Workpiece Zero
80
Zero Offsets
82
Display Active Zero Offset
83
Displaying the Zero Offset "Overview
84
Displaying and Editing Base Zero Offset
86
Displaying and Editing Settable Zero Offset
87
Displaying and Editing Details of the Zero Offsets
88
Deleting a Zero Offset
89
Measuring the Workpiece Zero
90
Monitoring Axis and Spindle Data
91
Specify Working Area Limitations
91
Editing Spindle Data
92
Spindle Chuck Data
93
Displaying Setting Data Lists
95
Handwheel Assignment
96
Mda
98
Loading an MDA Program from the Program Manager
98
Saving an MDA Program
99
Executing an MDA Program
100
Deleting an MDA Program
100
Working in Manual Mode
101
General
101
Selecting a Tool and Spindle
101
T,S,M Window
101
Selecting a Tool
103
Starting and Stopping the Spindle Manually
104
Positioning the Spindle
105
Traversing Axes
106
Traverse Axes by a Defined Increment
106
Traversing Axes by a Variable Increment
107
Positioning Axes
108
Manual Retraction
109
Simple Stock Removal of Workpiece
111
Thread Synchronizing
114
Default Settings for Manual Mode
116
Machining the Workpiece
117
Starting and Stopping Machining
117
Selecting a Program
118
Executing a Trail Program Run
119
Displaying the Current Program Block
120
Current Block Display
120
Displaying a Basic Block
121
Display Program Level
122
Correcting a Program
123
Repositioning Axes
124
Starting Machining at a Specific Point
125
Use Block Search
125
Continuing Program from Search Target
127
Simple Search Target Definition
128
Defining an Interruption Point as Search Target
129
Entering the Search Target Via Search Pointer
130
Parameters for Block Search in the Search Pointer
131
Block Search Mode
132
Controlling the Program Run
134
Program Control
134
Skip Blocks
135
Overstore
137
Editing a Program
138
Searching in Programs
139
Replacing Program Text
141
Copying/Pasting/Deleting a Program Block
142
Renumbering a Program
143
Creating a Program Block
144
Opening Additional Programs
146
Editor Settings
147
Display and Edit User Variables
149
Overview
149
R Parameters
150
Displaying Global User Data (GUD)
151
Displaying Channel Guds
152
Displaying Local User Data (LUD)
153
Displaying Program User Data (PUD)
154
Searching for User Variables
155
Displaying G Functions and Auxiliary Functions
157
Selected G Functions
157
All G Functions
159
G Functions for Mold Making
160
Auxiliary Functions
162
Mold Making View
165
Starting the Mold Making View
167
Specifically Jump to the Program Block
168
Searching for Program Blocks
168
Changing the View
169
Enlarging or Reducing the Graphical Representation
169
Modifying the Viewport
170
Displaying the Program Runtime and Counting Workpieces
171
Setting for Automatic Mode
173
Simulating Machining
175
Overview
175
Simulation before Machining of the Workpiece
181
Simultaneous Recording before Machining of the Workpiece
182
Simultaneous Recording During Machining of the Workpiece
183
Different Views of the Workpiece
184
Side View
184
Half Section
184
Face View
185
3D View
185
2-Window
186
Graphical Display
186
Editing the Simulation Display
187
Blank Display
187
Showing and Hiding the Tool Path
189
Program Control During the Simulation
190
Changing the Feedrate
190
Simulating the Program Block by Block
191
Editing and Adapting a Simulation Graphic
192
Enlarging or Reducing the Graphical Representation
192
Panning a Graphical Representation
193
Rotating the Graphical Representation
193
Modifying the Viewport
194
Defining Cutting Planes
195
Displaying Simulation Alarms
196
Creating a G Code Program
197
Graphical Programming
197
Program Views
198
Program Structure
201
Fundamentals
201
Machining Planes
201
Current Planes in Cycles and Input Screens
202
Programming a Tool (T)
203
Generating a G Code Program
204
Blank Input
205
Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)
208
Selection of the Cycles Via Softkey
209
Calling Technology Cycles
213
Hiding Cycle Parameters
213
Setting Data for Cycles
214
Checking Cycle Parameters
214
Programming Variables
214
Changing a Cycle Call
215
Compatibility for Cycle Support
215
Additional Functions in the Input Screens
216
Measuring Cycle Support
217
Creating a Shopturn Program
219
Graphic Program Control, Shopturn Programs
219
Program Views
220
Program Structure
224
Fundamentals
225
Machining Planes
225
Machining Cycle, Approach/Retraction
227
Absolute and Incremental Dimensions
229
Polar Coordinates
230
Clamping the Spindle
231
Creating a Shopturn Program
232
Program Header
234
Generating Program Blocks
237
Tool, Offset Value, Feedrate and Spindle Speed (T, D, F, S, V)
238
Call Work Offsets
241
Repeating Program Blocks
242
Entering the Number of Workpieces
243
Changing Program Blocks
244
Changing Program Settings
245
Selection of the Cycles Via Softkey
247
Calling Technology Functions
252
Additional Functions in the Input Screens
252
Checking Cycle Parameters
252
Programming Variables
253
Setting Data for Technological Functions
253
Changing a Cycle Call
254
Compatibility for Cycle Support
254
Programming the Approach/Retraction Cycle
255
Measuring Cycle Support
257
Example: Standard Machining
258
Workpiece Drawing
259
Programming
259
Results/Simulation Test
272
G Code Machining Program
274
Programming Technology Functions (Cycles)
277
Drilling
277
General
277
Centering (CYCLE81)
278
Drilling (CYCLE82)
281
Reaming (CYCLE85)
283
Boring (CYCLE86)
285
Deep-Hole Drilling (CYCLE83)
289
Tapping (CYCLE84, 840)
293
Drill and Thread Milling (CYCLE78)
299
Positions and Position Patterns
303
Approach/Retraction
303
Arbitrary Positions (CYCLE802)
304
Function
304
Position Pattern Line (HOLES1), Grid or Frame (CYCLE801)
307
Circle Position Pattern (HOLES2)
309
Displaying and Hiding Positions
313
Repeating Positions
315
Function
315
Rotate
316
General
316
Stock Removal (CYCLE951)
316
Groove (CYCLE930)
319
Undercut Form E and F (CYCLE940)
322
Thread Undercuts (CYCLE940)
324
Thread Turning (CYCLE99)
327
Thread Chain (CYCLE98)
336
Parameters
338
Cut-Off (CYCLE92)
340
Contour Turning
342
General Information
342
Representation of the Contour
343
Creating a New Contour
345
Creating Contour Elements
347
Entering the Master Dimension
352
Changing the Contour
354
Contour Call (CYCLE62) - Only for G Code Program
355
Stock Removal (CYCLE952)
356
Stock Removal Rest (CYCLE952)
362
Plunge-Cutting (CYCLE952)
365
Plunge-Cutting Rest (CYCLE952)
368
Plunge-Turning (CYCLE952)
370
Plunge-Turning Rest (CYCLE952)
374
Milling
377
Face Milling (CYCLE61)
377
Rectangular Pocket (POCKET3)
381
Circular Pocket (POCKET4)
387
Rectangular Spigot (CYCLE76)
393
Circular Spigot (CYCLE77)
397
Multi-Edge (CYCLE79)
401
Longitudinal Groove (SLOT1)
404
Circumferential Groove (SLOT2)
410
Open Groove (CYCLE899)
415
Long Hole (LONGHOLE) - Only for G Code Program
424
Thread Milling (CYCLE70)
426
Engraving (CYCLE60)
430
Contour Milling
437
General Information
437
Representation of the Contour
437
Creating a New Contour
439
Creating Contour Elements
441
Changing the Contour
447
Contour Call (CYCLE62) - Only for G Code Program
448
Path Milling (CYCLE72)
449
Contour Pocket/Contour Spigot (CYCLE63/64)
454
Predrilling Contour Pocket (CYCLE64)
456
Milling Contour Pocket (CYCLE63)
461
Contour Pocket Residual Material (CYCLE63, Option)
464
Milling Contour Spigot (CYCLE63)
467
Contour Spigot Residual Material (CYCLE63, Option)
470
Further Cycles and Functions
473
Swiveling Plane / Aligning Tool (CYCLE800)
473
Swiveling Tool (CYCLE800)
482
Aligning Turning Tools - Only for G Code Program (CYCLE800)
482
Aligning Milling Tools - Only for G Code Program (CYCLE800)
483
Preloading Milling Tools - Only for G Code Program (CYCLE800)
484
High-Speed Settings (CYCLE832)
486
Subroutines
489
Additional Cycles and Functions in Shopturn
491
Drilling Centric
491
Thread Centered
493
Transformations
496
Translation
498
Rotation
499
Scaling
500
Mirroring
501
Rotation C
502
Straight and Circular Machining
503
Selecting a Tool and Machining Plane
504
Programming a Straight Line
505
Programming a Circle with Known Center Point
507
Programming a Circle with Known Radius
509
Polar Coordinates
511
Straight Line Polar
513
Circle Polar
515
Machining with Movable Counterspindle
517
Programming Example: Machining Main Spindle - Transfer Workpiece - Machining
518
Counterspindle
518
Programming Example: Machining, Counterspindle - Without Previous Transfer
518
Programming Example: Machining Bar Material
519
Machining with Fixed Counterspindle
524
Multi-Channel Machining (Only 840D Sl)
527
Multi-Channel View (Only 840D Sl)
527
Multi-Channel View in the "Machine" Operating Area
527
Multi-Channel View for Large Operator Panels
530
Setting the Multi-Channel View
531
Multi-Channel Support (Only 840D Sl)
533
Working with Several Channels
533
Creating a Multi-Channel Program
534
Entering Multi-Channel Data
535
Multi-Channel Functionality for Large Operator Panels
539
Editing the Multi-Channel Program
542
Changing the Job List
542
Editing a G Code Multi-Channel Program
543
Editing a Shopturn Multi-Channel Program
546
Creating a Program Block
554
Setting the Multi-Channel Function
556
Synchronizing Programs
558
Insert WAIT Marks
561
Optimizing the Machining Time
562
Simulating Machining
564
Simulation
564
Different Workpiece Views for Multi-Channel Support
565
Display/Edit the Multi-Channel Functionality in the "Machine" Operating Area
566
Running-In a Program
566
Block Search and Program Control
567
Synchronizing a Counterspindle
569
Collision Avoidance (Only 840D Sl)
575
Collision Monitoring in the Machine Operator Area
575
Switching the Collision Avoidance on and off
576
Tool Management
579
Lists for the Tool Management
579
Magazine Management
580
Tool Types
581
Tool Dimensioning
584
Tool List
589
Additional Data
593
Creating a New Tool
594
Measuring the Tool
596
Managing Several Cutting Edges
597
Delete Tool
597
Loading and Unloading Tools
598
Selecting a Magazine
600
Code Carrier Connection (Only 840D Sl)
601
Overview
601
Tool Wear
604
Reactivate Tool
607
Tool Data OEM
608
Magazine
610
Positioning a Magazine
612
Relocating a Tool
613
Unload All Tools
614
Sorting Tool Management Lists
615
Filtering the Tool Management Lists
616
Specific Search in the Tool Management Lists
618
Displaying Tool Details
620
Displaying All Tool Details
621
Changing the Cutting Edge Position or Tool Type
622
Settings for Tool Lists
623
Working with Multitool (Only 840D Sl)
625
Tool List for Multitool
626
Create Multitool
627
Equipping Multitool with Tools
629
Removing a Tool from Multitool
630
Delete Multitool
630
Loading and Unloading Multitool
631
Reactivating the Multitool
631
Relocating a Multitool
633
Positioning Multitool
634
Managing Programs
635
Overview
635
Program Management
635
NC Memory
638
Local Drive
638
USB Drives
639
FTP Drive
640
Opening and Closing the Program
641
Executing a Program
643
Creating a Directory / Program / Job List / Program List
644
Creating a New Directory
644
Creating a New Workpiece
645
Creating a New G Code Program
646
New Shopturn Program
647
Storing any New File
648
Creating a Job List
649
Creating a Program List
651
Creating Templates
652
Searching Directories and Files
653
Displaying the Program in the Preview
654
Selecting Several Directories/Programs
655
Copying and Pasting a Directory/Program
657
Deleting a Directory/Program
659
Changing File and Directory Properties
660
Set up Drives
661
Overview
661
Setting up Drives
662
Error Messages
663
Viewing PDF Documents
665
Extcall
666
Backing up Data
669
Generating an Archive in the Program Manager
669
Generating an Archive Via the System Data
670
Reading in an Archive in the Program Manager
672
Read in Archive from System Data
674
Setup Data
675
Backing up Setup Data
675
Reading-In Set-Up Data
678
Rs-232-C
680
Reading-In and Reading-Out Archives
680
Setting V24 in the Program Manager
682
Alarm, Error and System Messages
685
Displaying Alarms
685
Displaying an Alarm Log
687
Displaying Messages
688
Sorting, Alarms, Faults and Messages
689
PLC and NC Variables
690
Displaying and Editing PLC and NC Variables
690
Saving and Loading Screen Forms
694
Load Symbols
695
Version
696
Displaying Version Data
696
Save Information
697
Logbook
698
Displaying and Editing the Logbook
699
Making a Logbook Entry
700
Creating Screenshots
702
Remote Diagnostics
703
Setting Remote Access
703
Permit Modem
705
Request Remote Diagnostics
705
Exit Remote Diagnostics
706
Working with Manual Machine
707
Manual Machine
707
Measuring the Tool
709
Setting the Zero Offset
709
Set Limit Stop
710
Simple Workpiece Machining
711
Traversing Axes
711
Taper Turning
712
Straight and Circular Machining
713
Straight Turning
713
Circular Turning
714
More Complex Machining
716
Drilling with Manual Machine
718
Turning with Manual Machine
719
Contour Turning with Manual Machine
721
Milling with Manual Machine
722
Simulation and Simultaneous Recording
723
Working with a B Axis (Only 840D Sl)
725
Lathes with B Axis
725
Tool Alignment for Turning
728
Milling with a B Axis
729
Swiveling
730
Approach/Retraction
731
Position Pattern
733
Tool Selection for the Manual Mode
734
Measuring a Tool with the B Axis
735
Working with Two Tool Carriers
737
Programming with Two Tool Carriers
737
Measure Tool
738
Teaching in a Program
739
Overview
739
General Sequence
739
Inserting a Block
740
Input Parameters for Teach-In Blocks
741
Teach-In Via Windows
743
General
743
Teach in Rapid Traverse G0
744
Teach in Straight G1
744
Teaching in Circle Intermediate and Circle End Point CIP
745
Teach-In a Spline
745
Editing a Block
747
Selecting a Block
748
Deleting a Block
749
Settings for Teach-In
750
Ht 8
751
HT 8 Overview
751
Traversing Keys
754
Machine Control Panel Menu
755
Virtual Keyboard
756
Calibrating the Touch Panel
758
Ctrl-Energy
759
Overview
759
Displaying Energy Consumption
760
Measuring and Saving the Energy Consumption
761
Long-Term Measurement of the Energy Consumption
762
Displaying Measured Curves
763
Using the Energy-Saving Profile
764
Easy Message (828D Only)
767
Overview
767
Activating Easy Message
769
Creating/Editing a User Profile
770
Setting-Up Events
772
Logging an Active User on and off
774
Displaying SMS Logs
775
Making Settings for Easy Message
776
Easy Extend (828D Only)
777
Overview
777
Enabling a Device
778
Activating and Deactivating a Device
779
Commissioning Easy Extend
780
Service Planner (828D Only)
781
Performing and Monitoring Maintenance Tasks
781
Set Maintenance Tasks
783
Ladder Viewer and Ladder Add-On (828D Only)
785
Introduction
785
Ladder Add-On Tool
785
Structure of the User Interface
786
Control Options
787
Displaying PLC Properties
789
Displaying Information on the Program Blocks
789
Displaying and Editing NC/PLC Variables
792
Loading Modified PLC User Program
793
Editing the Local Variable Table
794
Creating a New Block
795
Editing Block Properties Subsequently
796
Inserting and Editing Networks
797
Editing Network Properties
799
Displaying/Canceling the Access Protection
800
Displaying and Editing Symbol Tables
800
Searching for Operands
802
Inserting/Deleting a Symbol Table
803
Displaying the Network Symbol Information Table
804
Displaying and Editing PLC Signals
805
Displaying Cross References
806
Appendix
809
840D Sl Documentation Overview
809
Index
811
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Siemens SINUMERIK 828D Turning Specifications
General
Brand
Siemens
Model
SINUMERIK 828D Turning
Category
Controller
Language
English
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