Programming technology functions (cycles) 
  8.4 Milling 
Turning 
Operating Manual, 03/2013, 6FC5398-8CP40-3BA1 
415 
8.4.9  Open groove (CYCLE899) 
Function  
Use the "Open slot" function if you want to machine open slots. 
For roughing, you can choose between the following machining strategies, depending on 
your workpiece and machine properties. 
●  Vortex milling 
●  Plunge cutting 
The following machining types are available to completely machine the slot: 
●  Roughing 
●  Rough-finishing 
●  Finishing 
●  Base finishing 
●  Edge finishing 
●  Chamfering 
Vortex milling 
Particularly where hardened materials are concerned, this process is used for roughing and 
contour machining using coated VHM milling cutters. 
Vortex milling is the preferred technique for HSC roughing, as it ensures that the tool is 
never completely inserted. This means that the set overlap is precisely maintained. 
Plunge cutting 
Plunge cutting is the preferred method of machining slots for "unstable" machines and 
workpiece geometries. This method generally only exerts forces along the tool axis, i.e. 
perpendicular to the surface of the pocket/slot to be machined (with the XY plane in Z 
direction). Therefore, the tool is subject to virtually no deformation. As a result of the axial 
loading of the tool, there is hardly any danger of vibration occurring for unstable workpieces. 
The cutting depth can be considerably increased. The plunge cutter, as it is known, ensures 
a longer service life due to less vibration for long overhangs.