Name: Siemens SINUMERIK 828D
Brand: Siemens
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Creating a ShopTurn program

8.18 Example: Standard machining

Turning

Operating Manual, 01/2015, 6FC5398-8CP40-5BA2

287

8.18.3

Results/simulation test

Figure 8-10 Programming graphics

Figure 8-11 Process plan

Program test by means of simulation

During simulation, the current program is calculated in its entirety and the result displayed in

graphic form.

Default Chapter5
- Preface5
- Table of Contents9
1 Fundamental Safety Instructions23
- General Safety Instructions23
- Industrial Security24
2 Introduction25
- Product Overview25
- Operator Panel Fronts26
- Overview26
- Keys of the Operator Panel27
- Machine Control Panels37
- Overview37
- Controls on the Machine Control Panel37
- User Interface41
- Screen Layout41
- Status Display42
- Actual Value Window45
- T,F,S Window47
- Current Block Display49
- Operation Via Softkeys and Buttons49
- Entering or Selecting Parameters51
- Pocket Calculator53
- Context Menu54
- Touch Operation54
- Changing the User Interface Language55
- Entering Chinese Characters55
- Function - Input Editor55
- Entering Asian Characters57
- Editing the Dictionary58
- Entering Korean Characters60
- Protection Levels62
- Online Help in SINUMERIK Operate64
3 Setting up the Machine67
- Switching on and Switching off67
- Approaching a Reference Point68
- Referencing Axes68
- User Agreement69
- Modes and Mode Groups70
- General70
- Modes Groups and Channels72
- Channel Switchover73
- Settings for the Machine74
- Switching over the Coordinate System (MCS/WCS)74
- Switching the Unit of Measurement75
- Setting the Zero Offset76
- Measuring the Tool78
- Measuring a Tool Manually78
- Measuring a Tool with a Tool Probe80
- Calibrating the Tool Probe82
- Measuring a Tool with a Magnifying Glass83
- Logging Tool Measurement Results84
- Measuring the Workpiece Zero85
- Logging Measurement Results for the Workpiece Zero87
- Settings for the Measurement Result Log88
- Zero Offsets90
- Display Active Zero Offset91
- Displaying the Zero Offset "Overview92
- Displaying and Editing Base Zero Offset93
- Displaying and Editing Settable Zero Offset94
- Displaying and Editing Details of the Zero Offsets95
- Deleting a Zero Offset97
- Measuring the Workpiece Zero97
- Monitoring Axis and Spindle Data98
- Specify Working Area Limitations98
- Editing Spindle Data99
- Spindle Chuck Data100
- Displaying Setting Data Lists102
- Handwheel Assignment103
- Mda105
- Loading an MDA Program from the Program Manager105
- Saving an MDA Program106
- Editing/Executing a MDI Program107
- Deleting an MDA Program108
4 Working in Manual Mode109
- General109
- Selecting a Tool and Spindle109
- T,S,M Window109
- Selecting a Tool111
- Starting and Stopping the Spindle Manually112
- Positioning the Spindle113
- Traversing Axes114
- Traverse Axes by a Defined Increment114
- Traversing Axes by a Variable Increment115
- Positioning Axes116
- Manual Retraction117
- Simple Stock Removal of Workpiece118
- Thread Synchronizing120
- Default Settings for Manual Mode122
5 Machining the Workpiece123
- Starting and Stopping Machining123
- Selecting a Program124
- Executing a Trail Program Run125
- Displaying the Current Program Block126
- Current Block Display126
- Displaying a Basic Block126
- Display Program Level128
- Correcting a Program129
- Repositioning Axes130
- Starting Machining at a Specific Point131
- Use Block Search131
- Continuing Program from Search Target133
- Simple Search Target Definition133
- Defining an Interruption Point as Search Target134
- Entering the Search Target Via Search Pointer135
- Parameters for Block Search in the Search Pointer136
- Block Search Mode137
- Controlling the Program Run139
- Program Control139
- Skip Blocks140
- Overstore142
- Editing a Program144
- Searching in Programs145
- Replacing Program Text146
- Copying/Pasting/Deleting a Program Block148
- Renumbering a Program149
- Creating a Program Block150
- Opening Additional Programs152
- Editor Settings153
- Display and Edit User Variables156
- Overview156
- R Parameters157
- Displaying Global User Data (GUD)158
- Displaying Channel Guds159
- Displaying Local User Data (LUD)160
- Displaying Program User Data (PUD)161
- Searching for User Variables162
- Displaying G Functions and Auxiliary Functions164
- Selected G Functions164
- All G Functions166
- G Functions for Mold Making166
- Auxiliary Functions168
- Mold Making View170
- Overview170
- Starting the Mold Making View173
- Specifically Jump to the Program Block174
- Searching for Program Blocks174
- Changing the View175
- Enlarging or Reducing the Graphical Representation175
- Modifying the Viewport176
- Displaying the Program Runtime and Counting Workpieces177
- Setting for Automatic Mode179
- Working with DXF Files181
- Overview181
- Displaying CAD Drawings181
- Open a DXF File181
- Cleaning a DXF File182
- Enlarging or Reducing the CAD Drawing183
- Modifying the Section183
- Rotating the View184
- Displaying/Editing Information for the Geometric Data185
- Importing and Editing a DXF File in the Editor186
- General Procedure186
- Specifying a Reference Point186
- Setting the Tolerance187
- Transferring the Drilling Positions188
- Accepting Contours191
6 Simulating Machining195
- Overview195
- Simulation before Machining of the Workpiece200
- Simultaneous Recording before Machining of the Workpiece201
- Simultaneous Recording During Machining of the Workpiece202
- Different Views of the Workpiece203
- Side View203
- Half Section203
- Face View204
- View204
- 2-Window205
- Graphical Display205
- Editing the Simulation Display206
- Blank Display206
- Showing and Hiding the Tool Path208
- Program Control During the Simulation208
- Changing the Feedrate208
- Simulating the Program Block by Block209
- Editing and Adapting a Simulation Graphic210
- Enlarging or Reducing the Graphical Representation210
- Panning a Graphical Representation211
- Rotating the Graphical Representation211
- Modifying the Viewport212
- Defining Cutting Planes213
- Displaying Simulation Alarms214
7 Creating a G Code Program215
- Graphical Programming215
- Program Views215
- Program Structure218
- Fundamentals219
- Machining Planes219
- Current Planes in Cycles and Input Screens219
- Programming a Tool (T)220
- Generating a G Code Program221
- Blank Input222
- Machining Plane, Milling Direction, Retraction Plane, Safe Clearance and Feedrate (PL, RP, SC, F)225
- Selection of the Cycles Via Softkey226
- Calling Technology Cycles231
- Hiding Cycle Parameters231
- Setting Data for Cycles231
- Checking Cycle Parameters232
- Programming Variables232
- Changing a Cycle Call233
- Compatibility for Cycle Support233
- Additional Functions in the Input Screens234
- Measuring Cycle Support234
8 Creating a Shopturn Program235
- Graphic Program Control, Shopturn Programs235
- Program Views235
- Program Structure240
- Fundamentals241
- Machining Planes241
- Machining Cycle, Approach/Retraction243
- Absolute and Incremental Dimensions245
- Polar Coordinates246
- Clamping the Spindle247
- Creating a Shopturn Program248
- Program Header250
- Generating Program Blocks253
- Tool, Offset Value, Feedrate and Spindle Speed (T, D, F, S, V)254
- Call Work Offsets256
- Repeating Program Blocks257
- Entering the Number of Workpieces258
- Changing Program Blocks259
- Changing Program Settings260
- Selection of the Cycles Via Softkey262
- Calling Technology Functions267
- Additional Functions in the Input Screens267
- Checking Cycle Parameters267
- Programming Variables268
- Setting Data for Technological Functions268
- Changing a Cycle Call269
- Compatibility for Cycle Support269
- Programming the Approach/Retraction Cycle270
- Measuring Cycle Support272
- Example: Standard Machining272
- Workpiece Drawing273
- Programming274
- Results/Simulation Test287
- G Code Machining Program289
9 Programming Technology Functions (Cycles)293
- Drilling293
- General293
- Centering (CYCLE81)294
- Drilling (CYCLE82)296
- Reaming (CYCLE85)301
- Boring (CYCLE86)303
- Deep-Hole Drilling 1 (CYCLE83)306
- Deep-Hole Drilling 2 (CYCLE830)312
- Tapping (CYCLE84, 840)322
- Drill and Thread Milling (CYCLE78)331
- Positions and Position Patterns335
- Arbitrary Positions (CYCLE802)336
- Row Position Pattern (HOLES1)341
- Grid or Frame Position Pattern (CYCLE801)343
- Circle or Pitch Circle Position Pattern (HOLES2)347
- Displaying and Hiding Positions352
- Repeating Positions354
- Rotate355
- General355
- Stock Removal (CYCLE951)355
- Groove (CYCLE930)358
- Undercut Form E and F (CYCLE940)361
- Thread Undercuts (CYCLE940)363
- Thread Turning (CYCLE99)366
- Thread Chain (CYCLE98)382
- Cut-Off (CYCLE92)388
- Contour Turning390
- General Information390
- Representation of the Contour391
- Creating a New Contour392
- Creating Contour Elements394
- Entering the Master Dimension400
- Changing the Contour402
- Contour Call (CYCLE62) - Only for G Code Program403
- Stock Removal (CYCLE952)404
- Stock Removal Rest (CYCLE952)412
- Plunge-Cutting (CYCLE952)415
- Plunge-Cutting Rest (CYCLE952)420
- Plunge-Turning (CYCLE952)423
- Plunge-Turning Rest (CYCLE952)429
- Milling431
- Face Milling (CYCLE61)431
- Rectangular Pocket (POCKET3)435
- Circular Pocket (POCKET4)444
- Rectangular Spigot (CYCLE76)454
- Circular Spigot (CYCLE77)461
- Multi-Edge (CYCLE79)468
- Longitudinal Groove (SLOT1)473
- Circumferential Groove (SLOT2)482
- Open Groove (CYCLE899)490
- Long Hole (LONGHOLE) - Only for G Code Program501
- Thread Milling (CYCLE70)503
- Engraving (CYCLE60)507
- Contour Milling514
- General Information514
- Representation of the Contour514
- Creating a New Contour516
- Creating Contour Elements519
- Changing the Contour524
- Contour Call (CYCLE62) - Only for G Code Program525
- Path Milling (CYCLE72)526
- Contour Pocket/Contour Spigot (CYCLE63/64)532
- Predrilling Contour Pocket (CYCLE64)534
- Milling Contour Pocket (CYCLE63)538
- Contour Pocket Residual Material (CYCLE63, Option)544
- Milling Contour Spigot (CYCLE63)547
- Contour Spigot Residual Material (CYCLE63, Option)552
- Further Cycles and Functions555
- Swiveling Plane / Aligning Tool (CYCLE800)555
- Swiveling Tool (CYCLE800)563
- Aligning Turning Tools - Only for G Code Program (CYCLE800)563
- Aligning Milling Tools - Only for G Code Program (CYCLE800)566
- Preloading Milling Tools - Only for G Code Program (CYCLE800)567
- High-Speed Settings (CYCLE832)568
- Subroutines572
- Additional Cycles and Functions in Shopturn574
- Drilling Centric574
- Thread Centered578
- Transformations581
- Translation583
- Rotation584
- Scaling585
- Mirroring586
- Rotation C587
- Straight and Circular Machining588
- Selecting a Tool and Machining Plane589
- Programming a Straight Line591
- Programming a Circle with Known Center Point593
- Programming a Circle with Known Radius595
- Polar Coordinates597
- Straight Line Polar598
- Circle Polar600
- Machining with Movable Counterspindle601
- Programming Example: Machining Main Spindle - Transfer Workpiece - Machining Counterspindle602
- Programming Example: Machining Counter-Spindle - Transfer Workpiece - Machining Main Spindle602
- Programming Example: Machining, Counterspindle - Without Previous Transfer603
- Programming Example: Machining Bar Material603
- Machining with Fixed Counterspindle609
10 Multi-Channel Machining611
- Multi-Channel View611
- Multi-Channel View in the "Machine" Operating Area611
- Multi-Channel View for Large Operator Panels614
- Setting the Multi-Channel View615
- Multi-Channel Support617
- Working with Several Channels617
- Creating a Multi-Channel Program618
- Entering Multi-Channel Data619
- Multi-Channel Functionality for Large Operator Panels622
- Editing the Multi-Channel Program625
- Changing the Job List625
- Editing a G Code Multi-Channel Program626
- Editing a Shopturn Multi-Channel Program628
- Creating a Program Block636
- Setting the Multi-Channel Function638
- Synchronizing Programs640
- Insert WAIT Marks643
- Optimizing the Machining Time644
- Automatic Block Building646
- Creating Automated Program Blocks646
- Editing a Converted Program647
- Simulating Machining648
- Simulation648
- Different Workpiece Views for Multi-Channel Support650
- Display/Edit the Multi-Channel Functionality in the "Machine" Operating Area651
- Running-In a Program651
- Block Search and Program Control652
- Stock Removal with 2 Synchronized Channels654
- Job List656
- Stock Removal658
- Synchronizing a Counterspindle659
11 Collision Avoidance (Only 840D Sl)665
- Activating Collision Avoidance665
- Set Collision Avoidance667
12 Tool Management669
- Lists for the Tool Management669
- Magazine Management670
- Tool Types671
- Tool Dimensioning674
- Tool List679
- Additional Data683
- Creating a New Tool684
- Measuring the Tool686
- Managing Several Cutting Edges687
- Delete Tool687
- Loading and Unloading Tools688
- Selecting a Magazine690
- Code Carrier Connection (Only 840D Sl)691
- Overview691
- Managing a Tool in a File694
- Tool Wear696
- Reactivate Tool699
- Tool Data OEM700
- Magazine702
- Positioning a Magazine704
- Relocating a Tool704
- Unload/Load/Relocate All Tools705
- Tool Details707
- Displaying Tool Details707
- Tool Data708
- Cutting Edge Data709
- Monitoring Data711
- Sorting Tool Management Lists712
- Filtering the Tool Management Lists713
- Specific Search in the Tool Management Lists715
- Changing the Cutting Edge Position or Tool Type717
- Settings for Tool Lists718
- Working with Multitool720
- Tool List for Multitool721
- Create Multitool722
- Equipping Multitool with Tools724
- Removing a Tool from Multitool725
- Delete Multitool725
- Loading and Unloading Multitool726
- Reactivating the Multitool727
- Relocating a Multitool729
- Positioning Multitool730
13 Managing Programs731
- Overview731
- NC Memory734
- Local Drive735
- USB Drives736
- FTP Drive737
- Opening and Closing the Program738
- Executing a Program740
- Creating a Directory / Program / Job List / Program List742
- Creating a New Directory742
- Creating a New Workpiece743
- Creating a New G Code Program744
- New Shopturn Program744
- Storing any New File745
- Creating a Job List746
- Creating a Program List748
- Creating Templates749
- Searching Directories and Files750
- Displaying the Program in the Preview751
- Selecting Several Directories/Programs752
- Copying and Pasting a Directory/Program754
- Deleting a Directory/Program756
- Changing File and Directory Properties757
- Set up Drives758
- Overview758
- Setting up Drives759
- Viewing PDF Documents765
- Extcall767
- Execution from External Storage (EES)769
- Overview769
- Backing up Data770
- Generating an Archive in the Program Manager770
- Generating an Archive Via the System Data771
- Reading in an Archive in the Program Manager773
- Read in Archive from System Data774
- Setup Data776
- Backing up Setup Data776
- Reading-In Set-Up Data779
- Rs-232-C781
- Reading-In and Reading-Out Archives Via a Serial Interface781
- Setting V24 in the Program Manager783
14 Alarm, Error and System Messages785
- Displaying Alarms785
- Displaying an Alarm Log787
- Displaying Messages788
- Sorting, Alarms, Faults and Messages789
- Creating Screenshots790
- PLC and NC Variables791
- Displaying and Editing PLC and NC Variables791
- Saving and Loading Screen Forms795
- Version796
- Displaying Version Data796
- Save Information797
- Logbook798
- Displaying and Editing the Logbook798
- Making a Logbook Entry799
- Remote Diagnostics801
- Setting Remote Access801
- Permit Modem803
- Request Remote Diagnostics803
- Exit Remote Diagnostics804
15 Working with Manual Machine805
- Manual Machine805
- Measuring the Tool806
- Setting the Zero Offset806
- Set Limit Stop807
- Simple Workpiece Machining808
- Traversing Axes808
- Taper Turning809
- Straight and Circular Machining810
- Straight Turning810
- Circular Turning812
- More Complex Machining813
- Drilling with Manual Machine814
- Turning with Manual Machine816
- Contour Turning with Manual Machine818
- Milling with Manual Machine819
- Simulation and Simultaneous Recording820
16 Working with a B Axis (Only 840D Sl)821
- Lathes with B Axis821
- Tool Alignment for Turning824
- Milling with a B Axis825
- Swiveling826
- Approach/Retraction828
- Position Pattern830
- Tool Selection for the Manual Mode832
- Measuring a Tool with the B Axis833
17 Working with Two Tool Carriers835
- Programming with Two Tool Holders835
- Measure Tool836
18 Teaching in a Program837
- Overview837
- General Sequence837
- Inserting a Block838
- Input Parameters for Teach-In Blocks839
- Teach-In Via Windows841
- General841
- Teach in Rapid Traverse G0842
- Teach in Straight G1842
- Teaching in Circle Intermediate and Circle End Point CIP843
- Teach-In a Spline843
- Editing a Block845
- Selecting a Block846
- Deleting a Block847
- Settings for Teach-In848
19 Ht 8849
- HT 8 Overview849
- Traversing Keys852
- Machine Control Panel Menu853
- Virtual Keyboard854
- Calibrating the Touch Panel856
20 Ctrl-Energy857
- Overview857
- Displaying Energy Consumption858
- Measuring and Saving the Energy Consumption860
- Long-Term Measurement of the Energy Consumption862
- Displaying Measured Curves863
- Using the Energy-Saving Profile864
21 Easy Message (828D Only)867
- Overview867
- Activating Easy Message869
- Creating/Editing a User Profile870
- Setting-Up Events872
- Logging an Active User on and off874
- Displaying SMS Logs875
- Making Settings for Easy Message876
22 Easy Extend (828D Only)877
- Overview877
- Enabling a Device878
- Activating and Deactivating a Device879
- Initial Commissioning of Additional Devices880
23 Service Planner (828D Only)881
- Performing and Monitoring Maintenance Tasks881
- Set Maintenance Tasks883
24 Edit PLC User Program (828D Only)885
- Introduction885
- Ladder Add-On Tool886
- Structure of the User Interface887
- Control Options889
- Displaying PLC Properties891
- Displaying Information on the Program Blocks892
- Displaying and Editing NC/PLC Variables894
- Loading Modified PLC User Program895
- Displaying Local Variable Table896
- Creating a New Block897
- Editing Block Properties Subsequently898
- Inserting and Editing Networks899
- Editing Network Properties901
- Displaying/Canceling the Access Protection902
- Displaying and Editing Symbol Tables903
- Searching for Operands904
- Inserting/Deleting a Symbol Table905
- Displaying the Network Symbol Information Table906
- Displaying and Editing PLC Signals907
- Displaying Cross References908
Appendix911
- 840D Sl Documentation Overview911
- Index913

Control Type	CNC
Operating System	Windows Embedded
Processor	Intel Atom
Display	10.4" color TFT display
Interfaces	Ethernet, USB
Programming	ShopMill, ShopTurn
Operation Panel Size	10.4"
Protection Class	IP65
PLC Memory	2 MB
Spindle Capacity	4 spindles
Hard Drive	CompactFlash

Siemens SINUMERIK 828D User Manual

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