Yamaha F400A 2022 - Assembling the Starter Motor

Starter motor
5-48
Assembling the starter motor
1. Install:
•Brushes
• Brushes holder
•Armature
• Stator
• Bracket
•O-ring
Do not apply grease or oil to the commuta-
tor of the armature.
a. Install the brushes “1” of the stator to
the brush holder “2”.
b. Push the brushes into the holders, and
then install the armature “1” to the
brush holder “2”.
c. Align the protrusion “a” on the stator
“3” with the protrusion “b” in the brack-
et “4”, and then install the bracket “4”.
2. Assemble:
•Bracket
• Clutch assembly
•Pinion shaft
• Stopper
•Clip
• Planetary gear
•Ball
•Center bracket
a. Install the stopper “1” and clip “2” to
the pinion shaft “3”.
b. Set the bearing separator on the bot-
tom face of the clutch, and then insert
the clip “2” into the groove in the stop-
per “1” by tapping the pinion shaft “3”.
c. Install the planetary gear “1”, ball “2”,
and center bracket “3”.
Standard brush length
18.0 mm (0.71 in)
Wear limit
11.0 mm (0.43 in)
New
2
1
4
1
2
b
a
3
2
1
3