215916 xv Revision A
5.13 Every 2000 Hours.............................................................................................................................. 421
5.13.1 Changing Engine Coolant ........................................................................................................... 421
Draining Coolant System ............................................................................................................ 421
Adding Coolant after System Drain .............................................................................................. 422
5.13.2 Draining Hydraulic Oil ............................................................................................................... 423
5.13.3 Filling Hydraulic Oil................................................................................................................... 425
5.13.4 Replacing the Diesel Exhaust Fluid Vent Hose Filter ........................................................................ 426
5.13.5 General Engine Inspection ......................................................................................................... 426
5.14 Annual Service ................................................................................................................................. 427
5.14.1 Batteries................................................................................................................................. 427
Maintaining Battery .................................................................................................................. 427
Opening Battery Cover .............................................................................................................. 427
Closing Battery Cover ................................................................................................................ 428
Charging Battery....................................................................................................................... 429
Boosting Battery....................................................................................................................... 430
Removing Battery ..................................................................................................................... 432
Installing Battery ...................................................................................................................... 432
Disconnecting Battery................................................................................................................ 433
Connecting Batteries ................................................................................................................. 433
Auxiliary Power Posts ................................................................................................................ 435
5.14.2 Checking Steering Link Pivots ..................................................................................................... 435
5.14.3 Air Conditioning Evaporator ....................................................................................................... 437
Removing Air Conditioning Cover ................................................................................................ 437
Cleaning Air Conditioning Evaporator Core.................................................................................... 438
Installing Air Conditioning Cover.................................................................................................. 439
5.14.4 Checking Engine Coolant Strength ............................................................................................... 439
5.15 Maintenance as Required................................................................................................................... 441
5.15.1 Seat Belts................................................................................................................................ 441
5.15.2 Draining Fuel Tank.................................................................................................................... 441
5.15.3 Draining Diesel Exhaust Fluid Tank .............................................................................................. 442
5.15.4 Belts ...................................................................................................................................... 443
Tensioning Engine Fan Drive Belt ................................................................................................. 443
Replacing Engine Fan Drive Belt .................................................................................................. 443
Tensioning Air Conditioner Compressor Belts ................................................................................ 444
Replacing Air Conditioner Compressor Belts .................................................................................. 445
5.15.5 Engine Speed........................................................................................................................... 445
5.15.6 Lighting .................................................................................................................................. 446
Aligning Headlights – Engine-Forward .......................................................................................... 446
Aligning Headlights – Cab-Forward .............................................................................................. 447
Adjusting Front Field Lights ........................................................................................................ 448
Adjusting Rear Roof Work Lights ................................................................................................. 449
Adjusting Rear Swath Lights........................................................................................................ 450
Replacing Bulbs in Standard Work Lights or Cab-Forward Headlights ................................................. 451
Replacing Headlight Bulb – Engine-Forward................................................................................... 452
Replacing LED Lights –
Deluxe Cab Only ........................................................................................ 454
Replacing Bulbs in Red and Amber Lights ...................................................................................... 456
Replacing Red Tail Lights............................................................................................................ 457
Replacing Beacon Lights............................................................................................................. 458
Replacing Cabin Dome Bulb ........................................................................................................ 458
Replacing Cabin Dome Light Assembly.......................................................................................... 459
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