Clutch
Checking Whether Clutch Control System is Normal
●Start the engine to ensure that the clutch cannot slip
and can be separated normally.
★If the clutch is abnormal, check the clutch system.
If the motorcycle needs to be run in the
checking process, ensure to run it at the place
where the traffic conditions are normal.
Checking Free Travel of Clutch Handle
★If the free travel is inaccurate, please adjust the clutch
wire.
●Check whether the clutch handle can move smoothl
y
f
rom fully loosened to clenched and whether the return
spring can make the clutch close quickly and completely
at any steering position.
★
If the clutch ha
ndle cannot be reset normally, check
whether the winding method of clutch wire, free
clearance of handle and cable are damaged. Then add
lubricant to the clutch wire.
●Turn the handle to the right and left to ensure that there
is no change in clutch operation and the gear can be put
smoothly.
★
If the gear cannot be put smoothly, check the free
clearance and winding method of clutch wire.
★
If necessary, adjust the throttle cable [A] according to
the following steps:
(1) Unscrew the fastening nut [C].
(
2) Tighten or unscrew the adjustment device [B]
until the free travel of clutch handle meets the
specified value 10-20mm.
(3) Tighten the fastening nut [C] in the end.
★
If the requirements of free travel cannot be met after
the handle end of clutch cable is adjusted to the limiting
position, carry out adjustment through clutch cable [A]
and lock nut [B] and adjusting nut [C] at the engine end.
(1) Unscrew the fastening nut [B].
(2) Tighten or unscrew the adjustment nut [C] until
the free travel of clutch handle meets the specified
value 10-15mm.
(3) Finally tighten the fastening nut [B].
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