Benelli TNT125 Service Manual

●Disassemble:
Dust seal [A],
Oil seal [B],
Rem
ark
○If there is no compressed air, remove the piston
from the two calipers according to the following
method (the brake hose is connected with the
calipers).
○Prepare a container to hold the brake fluid.
○Re
move the brake pad spring and brake pad (see
“Disassembling Rear Brake Pad” in the “Brake”
chapter).
○Press the brake pedal and remove the calipers
piston.
Assembling Rear Calipers
●Clean the calipers parts (except for the brake pad).
Note
The parts must be cleaned by using the disc brake
fluid, isopropyl alcohol or ethanol!
●Install the bleed valve and rubber cover.
Locking torque of bleed valve : 7.8 N·m
●Apply the brake fluid to the inner wall of brake
cylinder.
●Replace with a new oil seal [A].
○Apply the silicone grease to the oil seal, and then
install it into the brake cylinder with hands.
●Replace with a new dust seal [B].
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Benelli TNT125 Specifications

General

Displacement	125 cc
Transmission	5-speed
Fuel System	EFI
Fuel Capacity	7.2 liters
Seat Height	780 mm
Dry Weight	116 kg
Bore x Stroke	54 mm x 54.5 mm
Starting System	Electric
Wheelbase	1215 mm
Engine Type	Single cylinder, 4-stroke, air-cooled
Front Suspension	Upside-down fork
Front Brake	Single disc
Rear Brake	Single disc
Front Tire	120/70-12
Rear Tire	130/70-12
Max Power	8.2 kW (11.1 Cv) @ 9500 rpm
Rear Suspension	Swing arm with lateral shock absorber with adjustable spring preload