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31098/1098S - M.Y. 2007 - edition 00
Engine
Overhaul of cylinder head components 84
Reassembly of the cylinder head 91
Fitting the cylinder head assemblies 98
5 - Cylinder/piston assemblies 100
Disassembly of the cylinder/piston 101
Overhaul of the cylinder barrel/piston components 104
Refitting the cylinder/piston assembly 109
6.1 - Clutch assembly: clutch 113
Description 114
Disassembly of the clutch 115
Inspection and overhaul of the clutch components 120
Reassembly of the clutch 122
6.2 - Clutch assembly: right-hand side crankcase cover 126
Removal of the right-hand side crankcase cover 127
Disassembly of the right-hand side crankcase cover 128
Reassembly of the right-hand crankcase cover 129
Refitting the right-hand side crankcase cover 131
6.3 - Clutch assembly: primary drive gears 133
Removal of the primary drive gears 134
Refitting the primary drive gears and checking backlash 137
7.1 - Gearbox assembly: gearchange mechanism 140
Removal of the gearchange mechanism 141
Disassembly of gear interlock plunger and pawl assembly 143
Refitting the gear interlock plunger and pawl assembly 144
Refitting the gearchange mechanism 145
7.2 - Gearbox assembly: gearbox shafts 147
Removal of the gearbox assembly 148
Disassembly of the gearbox shafts 150
Overhaul of the gearbox 155
Inspection of the gear selector forks 156
Inspection of the gear selector drum 157
Reassembly of the gearbox shafts 158
Reassembly of the gearbox 162
8 - Flywheel/alternator 163
Removal of the left-hand side crankcase cover 164
Disassembly of the left-hand crankcase cover 166
Removal of the flywheel/alternator assembly 167
Overhaul of the flywheel/alternator assembly 169
Refitting the flywheel/alternator assembly 177
Refitting the left-hand crankcase cover 179
9.1 - Crankcase assembly: external components 182
Removal of external components 183
Refitting the external components 186
Removal of the timing gears 190
Refitting the timing gears 191
Removal of the starter motor idler gear 192
Refitting the starter motor idler gear 193
Checking the engine sensor air gap 194
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