Mitutoyo SURFTEST SJ-410

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1. SJ-410 OVERVIEW

■ Display unit

Housing cover

The housing cover is open

Touch panel

Magnet

The touch

pen can be

stored.

Housing cover

Printer cover

Sheet key

Bottom

face

Battery cover

Display unit

No. 99MBB765A

1-9

Main Page

Conventions Used in this Manual3
Electromagnetic Compatibility (EMC)5
Precautions for Use5
Warranty7
Disclaimer8
Export Control Compliance8
Notes on Export to European Countries9
Disposal of Products Outside the European Countries9
Disposal of Waste Batteries and Accumulators10
Table of Contents11
Overview21
Outline of the SJ-41021
Standard SJ-410 Configuration25
Name of each Part on the SJ-41027
Outline of the Sj-410, Functions and Key Operations33
Functions of Membrane Keys33
Outline of the Touch Panel35
Using the Touch Panel (Stylus Pen)35
Switching Button Display Mode36
Guidance Screen36
Entering Numeric Values/Characters37
Home Screen40
Screen Hierarchy in the Display43
List of Icons and Buttons58
Setting up the Sj-41073
Settings73
Attaching a Stylus and a Nosepiece74
Skidless Measurement Setup75
Skid-Attached Measurement Setup76
Attaching and Detaching the Drive Unit and Detector78
Attaching and Detaching the Detector78
Plugging/Unplugging the Connection Cable84
Checking the Zero Point: for Skid-Attached Measurement Setup85
Adjusting the Nosepiece Height: for Skid-Attached Measurement Setup87
Mounting and Dismounting the Height/Tilt Adjustment Unit88
Attaching the Touch Panel Protection Sheet89
Attaching the Touch Pen Strap90
Setting the Printer Paper91
Using the SD Card93
Setting the SD Card94
Removing the SD Card95
Power Supply96
Recharging the Built-In Battery97
Turning on the Power Supply99
Turning the Power off102
Initial Settings103
Attache Case104
Measurement Flow105
Perform Measurement According to Overall Measurement Flow105
Perform Adjustment for Calibration and Measurement106
Perform the Vertical Positioning106
Perform the Horizontal Positioning107
Perform Zero Adjustment107
Perform Leveling108
Perform Calibration113
Modify the Condition Settings114
Perform Measurement116
Set the Workpiece and Drive/Detector Unit116
Start Measurement118
To Start Measurement from an Arbitrary Position119
Switch the Display of Measurement Results121
Switch the Parameter to be Displayed122
Display the Evaluation Profiles122
Display the Graph123
Display the GO/NG Judgment Result123
Display the Results at each Sampling Length124
Print the Measurement Results125
To Use Various Optional Accessories127
Operation Method for the Drive Unit/Detector /Automatic Positioning Unit129
(Optional Accessories)129
Operation Method of the Drive Unit Screens Guide129
Operation Method for the Drive Unit131
Repositioning the Drive Unit Manually131
Repositioning the Drive Unit for Narrow-Area Measurement131
Returning132
Auto-Return132
Shortening the Approach Length for Measurement134
Operation Method for the Detector136
Zero Adjustment136
Zero-Point Shift137
Switching the Range139
Operation Method for the Automatic Positioning Unit (Optional Accessory)140
Outline of the Automatic Positioning Unit140
Measurement Using the Automatic Positioning Unit141
Moving the Automatic Positioning Unit Manually143
Calibration145
Calibration Preparation146
Calibration Condition Setup Screens Guide149
Setting Calibration Conditions155
Setting the Calibration Method156
Setting the Number of Measurements157
Changing the Calibration Conditions According to the Precision Roughness Specimen158
Changing the Calibration Conditions According to the Step Specimen160
Confirming the Calibration History162
Setting the Stylus Alarm163
Executing Preliminary Measurement for Calibration165
Setting the Stylus Type165
Modification of the Measurement Conditions and Evaluating Conditions167
Evaluating Conditions and Measurement Conditions168
Condition Setup Screens Guide170
Setting Evaluating Conditions172
Modifying the Roughness Standard172
Modifying the Evaluation Profile and Cut-Off Length173
Modifying the Evaluation Profile173
Modifying the Sampling Length (L)/Cut-Off Length (Λs) of the Unfiltered Profile P174
Modifying the Cut-Off Length (ΛC, Λs) of Roughness Profile R/DF177
Modifying Cut-Off Length (Λf, ΛC) of the Waviness Profile W180
Modifying the Upper Limit Length (A) of R-Motif182
Modifying the Upper Limit Lengths (A, B) of W-Motif185
Modifying the Evaluation Parameters188
Modifying Profile Filters189
Modifying the Number of Sampling Lengths191
Setting the Evaluation Length to an Arbitrary Length193
Setting Pre-Travel/Post-Travel196
Deleting Unnecessary Data197
Setting the Language Display202
Setting the Mean Line Processing213
Measurement Condition Setup Using Drawing Symbols214
Setting Measurement Conditions215
Modifying the Traversing Speed215
Setting the Returning Speed216
Modifying the Measuring Range217
Changing Over-Range Error Process Setting218
Setting the Arm Compensation219
Setting the Auto-Start Function220
Setting the Auto-Return Function221
Setting the Retraction222
Setting X-Axis Operation223
Setting the Resume Calculation223
Simultaneous Evaluation of 2 Profiles (A/B)224
Measurement Recalculation227
Saving Measurement Conditions228
Modifying Parameters233
Parameter Modification Screens Guide233
Selecting the Displayed Parameters (Parameter Customization)235
Customizing Parameters235
Parameter Detail Settings238
Setting Calculation Conditions When Sm, Pc, Ppi, or Rc Are Selected238
Setting Calculation Conditions When HSC Is Selected241
Setting Calculation Conditions When Mr Is Selected243
Setting Calculation Conditions When Mr[C] (Tp for ANSI) Is Selected246
Setting Calculation Conditions When ΔC (Htp for ANSI) Is Selected248
Calculation Conditions When a Profile Motif (R-Motif/W-Motif) Is Selected250
Setting a Motif Connection Method250
Setting the W-Motif Calculation Condition251
Setting the GO/NG Judgment Function252
Modifying the Parameter Detail Settings from the Result Screen256
Condition File257
Condition File Screen Guide257
Operation Using the Internal Memory259
Loading the Condition File259
Saving the Condition File260
Deleting the Condition File261
Renaming the Condition File262
Operation Using the SD Card263
Loading the Condition File263
Searching the File to be Loaded264
Saving the Condition File265
Saving the Condition File Newly265
Overwriting the Condition File267
Deleting the Condition File268
Renaming the Condition File269
Measurement Results271
Measurement Results Screen Guide272
Renaming a Folder on the SD Card274
Loading Measurement Results from the SD Card275
Loading the Saved Measurement Results275
Searching for Files to Load276
Saving Measurement Results to the SD Card278
Saving the Measurement Results Newly278
Overwriting the Measurement Results280
Specifying the Main Folder282
Deleting the Measurement Results from the SD Card283
Renaming the Measurement Results on the SD Card285
Loading the Save10-Saved Data from the SD Card287
Confirming Calculation Results by List289
Checking the Results at each Sampling Length290
Statistical Measurement291
Outline of Statistical Measurement291
Statistical Measurement Screen Guide292
Setting the Conditions for Statistical Measurement294
Executing the Statistical Measurement296
Confirming the Statistical Results297
Printing the Statistical Results299
Loading the Statistical Data303
Searching the File to be Loaded304
Saving the Statistical Data306
Deleting Statistical Data309
Renaming Statistical Data311
Performing Preliminary Measurement312
Operating Environment Setup313
Operating Environment Setup Screen Guide314
Printing the Environment Settings316
Setting the Date and Time317
Data Output Settings318
Setting the Data Output to SPC319
Setting Data Output to Save Data320
Setting the Data Output to Hard Copy321
Print Setup322
Setting the Print Items322
Setting the Print Magnification327
Setting the Language Display331
Calibrating Drive Unit Speed332
Switching the Measurement Units334
Setting the Decimal Point335
Setting the Click Sound336
Restricting Operation Functions337
SD Card Formatting and File Management339
SD Card Folder Construction340
Data Saved on the SD Card341
Formatting the SD Card343
Checking the Save Status of the SD Card344
Deleting Data from the SD Card345
Saving Text Data to the SD Card347
Setting the Save10 Function348
Backing up to the SD Card and Restoring Backup Data349
Timer Setting352
Setting the Auto-Sleep Function352
Setting the Self-Timer353
Turning on ECO Function354
Setting PC Communication Conditions355
Displaying the Position of the Detector357
Testing the Display and Membrane Keys358
Calibrating the Touch Panel359
Selecting the Stylus360
Selecting the Special Stylus362
Restoring Factory Default Settings365
Items Restored to Original Values When Restoring Factory Default Settings366
Checking the Version368
Switching the Calculation Results Screen371
Switching the Calibration Results Screens Guide371
Switching Calculation Results Screen372
Switching the Calculation Results Display Screen372
Trace Display373
Setting the Display of the Setting Conditions375
Setting the Button Type376
Preliminary Measurement (Auxiliary Functions)377
Preliminary Measurement Screen Guide377
Modifying Preliminary Measurement Conditions379
Modifying the Measurement Conditions379
Modifying the Measurement Length380
Modifying the Preliminary Measurement Conditions381
Adjustment Using the Tilt Knob382
Adjustment Using the Cross-Travel Table385
Adjustment Using the Leveling Table388
Adjustment Using the XYZ Adjustment Table392
Adjustment Using the Tilt Adjustment Unit396
Detecting Peak/Bottom Position399
Displaying and Analyzing the Evaluation Profiles and Graphs403
Screen Guide of the Evaluation Profiles and Graphs404
Displaying and Analyzing the Evaluation Profile406
Displaying the Evaluation Profile406
Analyzing the Coordinate Difference409
Analyzing the Step413
Analyzing the Step Size419
Analyzing the Step Area432
Setting the Print Magnification445
Analyzing the Graph446
Analyzing the BAC446
Analyzing the ADC450
Guidance Screen453
Measurement with the Short Approach Length454
Automatic Positioning Unit (Optional)454
Indicating Contact State of the Detector454
Displaying the Calculation Results Depending on Use455
Saving/Loading the Conditions To/From the Internal Memory455
Saving Measurement Results Automatically455
Hard Copying the Screen456
Automatic Printing after Completing Measurement456
Stylus Alarm456
Function Restriction457
External Input Device457
Self-Timer458
Inputting the Diagram Symbols458
Printing Environment Setup458
Backing up the Main Unit Information458
Shortcut by Using the Menu Key459
Switching the Button Types459
Saving and Outputting Measurement Results Using the [Data] Key461
SPC Data Output463
Selecting Parameters464
Outputting SPC Data465
Saving Data to the SD Card466
Saving Measurement Results to the SD Card466
Saving Screen Images to the SD Card467
Simple Column Stand469
Optional Unit of the Simple Column Stand471
Automatic Positioning Unit471
Tilt Adjustment Unit474
X-Axis Adjustment Unit475
Attaching the Units in Combination477
Cross-Travel Table489
Leveling Table489
XYZ Adjustment Table490
Daily Care491
Replacing the Built-In Battery Pack493
Troubleshooting497
System Operation497
Operation Error499
Calculation Results501
Outputting Measurement Results504
Product Specifications507
Detector507
Drive507
Height/Tilt Adjustment Unit507
Display Unit508
Compatible Roughness Standard508
Condition Settings508
Cutoff Lengths/Sampling Lengths, and Sampling Interval509
Motif Maximum Lengths and Arbitrary Length Range510
Parameters and Roughness Standards/Evaluation Profiles511
Measurement Range and Resolution512
Traverse Length512
Power Supply513
Temperature/Humidity Range513
CE Marking / UKCA Marking513
External Dimensions and Mass514
Optional Accessories516
Optional Accessories (Except Styli and Nosepieces)516
Styli and Nosepiece518
Dimensions of Stylus and Nosepiece519
External Dimensions of Simple Column Stand527
Consumables528
SPC Output Specifications528
Contact Connector Specifications529
Connection Specifications with a Personal Computer529
RS-232C Communication Specifications530
Reference Information551
Roughness Standard551
Evaluating Based on JIS B0601-1982551
Evaluation According to JIS B0601-1994552
Evaluating Based on VDA553
Evaluation Based on JIS B0601-2001 and ISO554
Evaluating Based on ANSI555
Evaluation Profiles and Filters556
Evaluation Profiles556
Filters559
Differences in Filter Characteristics562
Amplitude Characteristics of 2CR and Gaussian Filters563
Mean Line Compensation564
Traverse Length565
Definitions of the SJ-410 Roughness Parameters568
Ra (JIS1994, JIS2001, ISO1997, ANSI, VDA, Free): Arithmetic Mean of Roughness, Ra (JIS1982): Arithmetic Mean Deviation of Roughness568
Rq (JIS2001, ISO1997, ANSI, VDA, Free): Mean Square of Roughness568
Rz (JIS2001, ISO1997, ANSI, VDA, Free), Rmax (JIS1982), Ry (JIS1994, Free): Maximum Height569
Rp (JIS2001, ISO1997, ANSI, VDA, Free) Rpm (ANSI): Tallest Peak570
Rv (JIS2001, ISO1997, ANSI, VDA, Free): Maximum Valley Depth570
Rt (JIS2001, ISO1997, ANSI, VDA, Free): Maximum Roughness570
R3Z (Free): Third-Level Height570
Rsk (JIS2001, ISO1997, ANSI, VDA, Free): Skewness (Degree of Asymmetry)571
Rku (JIS2001, ISO1997, ANSI, VDA, Free): Kurtosis572
Rc (JIS2001, ISO1997, ANSI, VDA, Free): Average Height573
Pc (JIS1994), Rpc (ANSI, ISO1997, Free): Peak Count573
Sm (JIS1994), Rsm (JIS2001, ISO1997, ANSI, VDA, Free): Mountain and Valley Mean Width574
S (JIS1994, Free): Mean Width of Local Peak575
HSC (Free): High-Spot Count576
Rmax (ANSI, VDA), Rz1Max (ISO1997): Maximum Height577
Rzjis (JIS2001, Free), Rz (JIS1982, 1994): 10-Point Mean Roughness577
Ppi (Free): Peak Count578
Δa (ANSI, Free): Slope of the Arithmetic Mean (Angle of the Mean Slope)578
Rδq (ISO1997, JIS2001, ANSI, VDA, Free): Mean Square Slope (Angle of the Mean Square Slope)578
Λa (Free): Arithmetic Mean of Wavelength578
Λa (Free): Mean Square Slope578
Lo (Free): Developed Profile Length578
Lr (Free): Expansion Length Ratio579
Mr (JIS2001, ISO1997, ANSI, VDA, Free): Material-Ratio-Length Rate579
Mr[C] (ISO1997, JIS1994, 2001, VDA, Free), Tp (ANSI): Material-Ratio Length Rate580
ΔC (JIS2001, ISO1997, VDA, Free), Htp (ANSI): Slice-Level Difference (Plateau Ratio)581
Tp (ANSI): Material-Ratio Length Rate581
Htp (ANSI): Slice-Level Difference (Plateau Ratio)581
Rk (JIS2001, ISO1997, VDA, Free): Enabled-Material-Ratio Roughness (Center Height)582
Rpk (JIS2001, ISO1997, VDA, Free): Initial Abrasion Height (Peak Height)582
Rvk (JIS2001, ISO1997, VDA, Free): Valley Depth583
Mr1 (JIS2001, ISO1997, VDA, Free): Material-Ratio Length Rate 1 (Upper Relative-Material-Ratio Length)583
Mr2 (JIS2001, ISO1997, VDA, Free): Material-Ratio Length Rate 2 (Lower Relative-Material-Ratio Length)584
A1 (JIS2001, ISO1997, VDA, Free): Peak Area584
A2 (JIS2001, ISO1997, VDA, Free): Valley Area585
Vo (Free): Volume Measure586
BAC: Material-Ratio Profile587
ADC: Amplitude Distribution Curve588
Motif-Related Parameters589
How to Obtain Roughness Motifs589
Roughness Motif Parameters593
R (JIS2001, ISO1997, Free): Roughness Motif Mean Depth593
Rx (JIS2001, ISO1997, Free): Roughness Motif Maximum Depth593
AR (JIS2001, ISO1997, Free): Roughness Motif Average Length593
Obtaining Waviness Motifs593
Waviness Motif Parameters594
W (JIS2001, ISO1997): Waviness Motif Mean Depth594
Wx (JIS2001, ISO1997): Waviness Motif Maximum Depth594
AW (JIS2001, ISO1997): Waviness Motif Mean Length595
Wte (JIS2001, ISO1997): Total Depth of Waviness Envelope Curve595
China Rohs Compliance Information597
Service Network598

Mitutoyo SURFTEST SJ-410 - Page 29

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