2-66
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
HSTHST
HSTHST
HST
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
D. INJECTION PUMP GEAR SIDE CLEARANCE
1. Pull the fuel camshaft and pull the injection pump
gear (1) to each end.
2. Measure the clearance A between the injection pump
gear (1) and the snap ring (2) on the fuel camshaft.
3. If the clearance exceeds the allowable limit, check
the gear, the bearing and the key.
(1) Injection pump gear
(2) Snap ring
196W2D2A
Item
Side
clearance (A)
Factory spec.
0.15 ~ 0.57 mm
0.0059 ~ 0.0224 in.
Allowable limit
0.9 mm
0.035 in.
E. IDLE GEAR OIL CLEARANCE
1. Measure the idle gear shaft O.D. with an outside
micrometer.
2. Measure the idle gear bushings I.D. with an inside
micrometer.
3. If the clearance exceeds the allowable limit, replace
the bushing
F. REPLACING IDLE GEAR BUSHINGS
1. Press out the bushings using an idle gear bushing
replacing tool.
2. Clean the bushings and the bore, and apply oil to
them.
3. Press in the bushing using the replacing tool.
196W2D3A
196W2D4A
Item
Oil
clearance
Shaft O.D
Bushing I .D
Factory spec.
0.025 ~ 0.066 mm
0.00098 ~ 0.00259 in.
23.967 ~ 23.98 mm
0.9436 ~ 0.9441 in.
24.000~ 24.021 mm
0.9449 ~ 0.9457 in.
Allowable limit
0.1 mm
0.004 in.
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ENGINE - SERVICING
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