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Daedong CK22 - Clearance between Front Axle Case Bosses and Bracket Bushings

Daedong CK22
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8-22
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
HSTHST
HSTHST
HST
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
5.2.8 CLEARANCE BETWEEN FRONT
AXLE CASE BOSSES AND
BRACKET BUSHINGS
1. Measure the front axle case bosses O.D. with an
outside micrometer.
2. Measure the bracket bushing I.D. with an inside mi-
crometer and calculate the clearance.
3. If the clearance exceeds the allowable limit, replace
the bracket bushing.
4. If the clearance still exceeds the allowable limit,
replace the front axle case.
A. PRESS-FITTING BUSHING
When press-fitting a new bushing, observe the di-
mension described in the figure.
NOTE:
After replacing the bushing, be sure to adjust the
front axle rocking force. (see page 7-9)
051W739A
051W741A
(1) Bushing
Item
Clearance
between front
axle case boss
(front) and
bracket
bushing (front)
Allowable limit
0.35 mm
0.0138 in.
Factory spec.
0.000 ~ 0.110 mm
0.0000 ~ 0.0040 in.
Item
Front axle case
boss (front) O.D.
Bracket bushing
(front) I.D.
Allowable limit
-
-
Factory spec.
34.075 ~ 35.000 mm
1.34154 ~ 1.37795 in.
35.000 ~ 35.085 mm
1.37795 ~ 1.38130 in.
Item
Front axle case
boss (rear) O.D.
Bracket bushing
(rear) I.D.
Allowable limit
-
-
Factory spec.
64.070 ~ 65.000 mm
2.52244 ~ 2.55906 in.
65.060 ~ 65.190 mm
2.56142 ~ 2.56654 in.
Item
Clearance
between front
axle case boss
(rear) and
bracket
bushing (rear)
Allowable limit
0.35 mm
0.0138 in.
Factory spec.
0.060 ~ 0.220 mm
0.00236 ~ 0.00866 in.
Item
Press-fit depth
of bushing (A)
Press-fit depth
of bushing (B)
Allowable limit
-
-
Factory spec.
15.5 mm
0.61 in.
13 mm
0.51 in.
FRONT AXLE - SERVICING

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