TABLE OF CONTENTS
CLUTCH
CK22/CK22H
1. SPECIFICATIONS .................................................................... 3-2
2. OPERATION PRINCIPLE ........................................................ 3-3
3. TROUBLESHOOTING .............................................................. 3-4
4. CHECKING AND ADJUSTMENT ............................................. 3-5
4.1 Clutch pedal play adjustment .......................................... 3-5
4.2 Adjustment of clutch pedal stopper bolt ......................... 3-5
4.3 Adjustment of safety switch............................................. 3-5
5. SERVICING ............................................................................... 3-6
5.1 Disassembling and assembling ....................................... 3-6
5.1.1 Draining the transmission fluid ............................. 3-6
5.1.2 Bonnet...................................................................... 3-7
5.1.3 Instrument panel ..................................................... 3-7
5.1.4 Power steering unit ................................................ 3-7
5.1.5 Propeller shaft ......................................................... 3-8
5.1.6 Step.......................................................................... 3-8
5.1.7 Hydraulic pipes ....................................................... 3-9
5.1.8 Disassembling engine & clutch housing .............. 3-9
5.1.9 Removing clutch ................................................... 3-10
5.2 Inspection for overhaul .....................................................3-11
5.2.1 Spline backlash between clutch disc boss and
main shaft............................................................... 3-11
5.2.2 Clutch disc wear .................................................... 3-11
5.2.3 Pressure plate flatness .........................................3-11
5.2.4 Thrust ball bearing ................................................ 3-12
5.2.5 Clutch lever wear .................................................. 3-12
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