2-65
DS35-W00 May. 2007
CLUTCHCLUTCH
CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION
TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE
ENGINEENGINE
ENGINE
FRONT AXLEFRONT AXLE
FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING
STEERINGSTEERING
STEERING
BARKEBARKE
BARKEBARKE
BARKE
ELECTRICELECTRIC
ELECTRICELECTRIC
ELECTRIC
INDEXINDEX
INDEXINDEX
INDEX
HYDRAULICHYDRAULIC
HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL
GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE
REAR AXLEREAR AXLE
REAR AXLE
HSTHST
HSTHST
HST
CK22/CK22H
196W2D1A
7.2.5 TIMING GEARS AND CAMSHAFTS
A. TIMING GEAR BACKLASH
1. Set a dial indicator (lever type) with its tip on the
gear tooth.
2. Clamp one gear, rotate the other and measure the
backlash.
3. If the backlash exceeds the allowable limit, replace.
B. IDLE GEAR SIDE CLEARANCE
1. Pull the idle gear collar 2 (1) and push the idle gear
(2) to each end.
2. Measure the clearance A between the idle gear and
the idle gear collar 2 with a feeler gauge.
3. If the clearance exceeds the allowable limit, replace
the idle gear collar 1 (3).
C. CAM GEAR SIDE CLEARANCE
1. Pull the cam gear (2) with the camshaft (1) to its
end.
2. Measure the clearance A between the cam gear (2)
and the camshaft stopper (3).
3. It the clearance exceeds the allowable limit, replace
the camshaft stopper (3).
196W2C9A
196W2D0A
Item
Side
clearance (A)
Factory spec.
0.07 ~ 0.22 mm
0.028 ~ 0.078 in.
Allowable limit
0.3 mm
0.0118 in.
Item
Side
clearance (A)
Factory spec.
0.20 ~ 0.51mm
0.0079 ~ 0.0201 in.
Allowable limit
0.9 mm
0.035 in.
(1) Idle gear collar 2 (3) Idle gear collar 1
(2) Idle gear snap ring (4) Idle gear
(1) Camshaft (3) Stopper
(2) Cam gear
Item
Reference value
Allowable limit
Allowable limit
0.042 ~ 0.115 mm
0.0017 ~ 0.0045 in.
0.2 mm
0.0079 in.
ENGINE - SERVICING
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