Daedong CK22 - Disassembling Differential Gear

8-17
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
5.1.11 DISASSEMBLING DIFFERENTIAL
GEAR
1. Remove the differential case cover mounting bolts
(9) and then take out the differential case cover (5),
ball bearing (6) and spiral bevel gear (7) as a unit.
2. Remove the external snap ring (8), and then remove
the ball bearing (6) and spiral bevel gear (7) as a
unit with a puller.
3. Remove the straight pin (13).
4. Pull out the pinion shaft (10) and take out the differ-
ential pinions (4) and differential side gears (12).
NOTE:
• Arrange the parts to know their original position.
(when reassembling)
• Apply molybdenum disulfide (Three bond 1901 or
equivalent) to the inner circumferential surface of
the differential side gears (12) and differential pin-
ions (4).
• Install the pinion shaft (10) so that the hole on it
may align with the hole on differential case (2), and
install the straight pin (13).
051W730A
(1) Shim
(2) Differential case
(3) Thrust collar
(4) Differential pinion
(5) Differential case cover
(6) Ball bearing
(7) Spiral bevel gear
(8) Snap ring
(9) Screws
(10) Pinion shaft
(11) Shim
(12) Differential side gear
(13) Straight pin
Item
Differential case cover
mounting bolts
Tightening torque
48.1 ~ 55.9 Nm
4.9 ~ 5.7 Kgf-m
35.4 ~ 41.2 lbs-ft
FRONT AXLE - SERVICING