Daedong CK22 - Troubleshooting

2-32
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
ENGINE DOES NOT START.
Crankshaft and camshaft have seized up.
Piston and cylinder liner have seized up.
Bearings are oil-stuck.
Lubrication system not working property.
Starter faulty.
Battery capacity is low or terminal loose.
Fuel pipe broken.
Air enters fuel pipe through connection.
Fuel filter clogged.
Fuel pump faulty.
Plunger has worn or seized up.
Delivery valve spring broken.
Delivery valve not completely oil-tight.
Needle valve stuck.
Needle spring broken.
Injection pressure misadjusted.
Injection pipe mounting nut loose.
Injection mistimed.
Injection timing misadjusted.
Contact between intake/exhaust valve and
seat not tight.
Intake/exhaust valve spring broken.
Intake/exhaust valve stuck.
Gasket faulty.
Tightness torque of cylinder head not
enough.
Piston ring stuck.
Piston ring worn.
Cylinder liner worn.
Tightness torque of injection nozzle and
glow plug not enough.
Valve clearance excessive.
Crankshaft
does not turn
Frictional resis-
tance of moving
parts is too much
Fuel supply to
injection pump is
insufficient.
Injection pump
does not send on
fuel.
Fuel does not
inject through
injection nozzle.
No or small
fuel injection
sounds.
Compressed air
leaks.
Valve action timing
out of adjustment.
Crankshaft
turns
Regular fuel
injection
sounds.
4. TROUBLESHOOTING
ENGINE - TROUBLESHOOTING