Daedong CK22 - Mechanical Transmission (Manual); Troubleshooting

4-20
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
Symptom
Noise from trans-
mission
Gear slip out of
mesh
Differential lock
cannot be set
Differential lock pedal
does not return
Probable Cause
• Transmission oil insufficient
• Gear worn or broken
• Improper backlash between ring gear and spiral
bevel pinion shaft
• Improper backlash between differential pinion and
differential side gear
• Bearings worn
• Shift fork spring tension insufficient
• Shift fork or shifter worn
• Shift fork bent
• Differential lock pedal play excessive
• Differential lock shift fork broken
• Differential lock clutch broken
• Differential lock spring broken or fall
• Differential lock spring tension insufficient
Solution
Refill
Replace
Adjust
Adjust
Replace
Replace
Replace
Replace
Adjust
Replace
Replace
Replace or assembly
Replace
3.1 MECHANICAL TRANSMISSION (MANUAL)
3. TROUBLESHOOTING
TRANSMISSION - TROUBLESHOOTING