Daedong CK22 - Troubleshooting

3-4
DS35-W00 May. 2007
CLUTCHCLUTCH CLUTCHCLUTCH
CLUTCH
TRANSMISSIONTRANSMISSION TRANSMISSIONTRANSMISSION
TRANSMISSION
ENGINEENGINE ENGINEENGINE
ENGINE
HSTHST HSTHST
HST
FRONT AXLEFRONT AXLE FRONT AXLEFRONT AXLE
FRONT AXLE
STEERINGSTEERING STEERINGSTEERING
STEERING
BARKEBARKE BARKEBARKE
BARKE
ELECTRICELECTRIC ELECTRICELECTRIC
ELECTRIC
INDEXINDEX INDEXINDEX
INDEX
HYDRAULICHYDRAULIC HYDRAULICHYDRAULIC
HYDRAULIC
GENERALGENERAL GENERALGENERAL
GENERAL
REAR AXLEREAR AXLE REAR AXLEREAR AXLE
REAR AXLE
CK22/CK22H
3. TROUBLESHOOTING
Probable Cause
• Clutch pedal free play excessive
• Clutch release lever improperly adjusted
• Clutch disc boss spline sticking or rusted
• Dust on clutch disc generated from clutch disc facing
• Grease or oil on clutch disc facing
• Clutch disc or pressure plate warped
• Pilot bearing sticking or worn
• Clutch pedal free play too small
• Clutch release lever improperly adjusted
• Clutch disc excessively worn
• Grease or oil on clutch disc facing
• Clutch disc or pressure plate warped
• Clutch spring weaken or broken
• Grease or oil on clutch disc facing
• Clutch disc or pressure plate warped
• Clutch disc boss spline worn or sticking or rusted
• Main shaft bent
• Pressure plate or flywheel face cracked or scored
• Clutch disc boss spline and main shaft spline worn
• Clutch disc boss spline worn
• Release bearing worn or sticking
• Pilot bearing worn or sticking
• Torsion spring on clutch disc weaken or broken
• Release bearing sticking or dry
• Pilot bearing worn or sticking
• Clutch disc excessively worn
• Main shaft bent
• Clutch disc rivet worn or broken
• Clutch parts broken
Solution
Adjust
Adjust
Replace or remove rust
Remove rust
Replace
Replace
Replace
Adjust
Adjust
Replace
Replace
Replace
Replace
Replace
Replace
Replace or remove rust
Replace
Replace
Replace
Replace
Replace
Replace
Replace
Replace/Lubricate
Replace
Replace
Replace
Replace
Replace
Symptom
Clutch drags
Clutch slips
Chattering
Rattle during
running
Clutch squeaks
Vibration
CLUTCH - TROUBLESHOOTING